Parameter registers (description)

These registers are used to parameterize the power terminal. They can be read or written by means of register communication.

PR7: Command register

In order to be able to call a command, you first have to enter the user codeword 0x1235 in register R31.

Command 0x7000: Restore Factory Settings

Entering 0x7000 in register R7 restores the delivery state for the following registers:

PR32: 545 (0x0221)
PR33: 0
PR34: 0
PR35: 3500
PR36: 150
PR37: 2500
PR38: 0
PR39: 0

PR40: 0
PR41: 3500
PR42: 150
PR43: 2500
PR44: 0
PR45: 0
PR46: 0
PR47: 3500
PR48: 150
PR49: 2500

PR50: 0
PR51: 500
PR52: 10
PR53: 50

Command 0x8000: Software reset

Entry 0x8000 in register R7 triggers a full software reset of the power terminal. All internal variables are cleared. The internal circuits (output driver) are reinitialized with a software reset.

WARNING

Risk of injury

During a software reset, the contactor connected to the power terminal is released. Ensure that your system state permits this and that hazards for persons or machinery have been ruled out!

PR8: Terminal description

Register PR8 contains the terminal identifier in hexadecimal coding: KL8001: 0x1F41 (8001dec)

PR9: Firmware version

Register PR9 contains the firmware version of the terminal in hexadecimal coding, e. g. 0x3141 (12609 dec).

PR17, PR18, PR19: Voltage gain compensation

These registers contain the compensation values determined at production, and cannot be changed.

PR20, PR21, PR22: Current gain compensation

These registers contain the compensation values determined at production, and cannot be changed.

PR23: Hall-Sensor sensitivity

The sensitivity of the Hall sensor is adjusted during production, and has a direct effect on the compensation values; it cannot be changed.

PR31: Code word register

The code word is reset if the terminal is restarted.

PR32: Feature-Register

A variety of KL8001 functions can be activated or enabled by means of the feature register.

Single phase analysis makes it possible to connect three single-phase motors to the power terminal. In this case, the current values for the detection of an overload are evaluated separately. This means that if an error state occurs in one of the three phases L1, L2, or L3, then the corresponding contactor is switched off.

Fast shut off is triggered after about 500 ms if one of the fast shut off functions has been activated and the corresponding error state occurs.

Bit

Name

Value

Description

Default

PR32.15

-

0bin

reserved

0bin

PR32.14

-

0bin

reserved

0bin

PR32.13

enFsoUnderload

1bin

Fast shut off in the event of underload is active

0bin

PR32.12

enFsoOverload

1bin

Fast shut off in the event of overload is active

0bin

PR32.11

enFsoUndervoltage*

1bin

Fast shut off in the event of undervoltage is active

0bin

PR32.10

enFsoOvervoltage*

1bin

Fast shut off in the event of overvoltage is active

0bin

PR32.9

enFsoPhaseError

1bin

Fast shut off in the event of a phase error is active

1bin

PR32.8

enFsoAsymmetricLoad

1bin

Fast shut off if the load is asymmetric is active

0bin

PR32.7

-

0bin

reserved

0bin

PR32.6

-

0bin

reserved

0bin

PR32.5

enPermanent
RotarySwitchEvaluation

0bin

The rotary switches for the rated current are only read during a power reset.

1bin

1bin

The rotary switches for the rated current are continuously read during normal operation.

PR32.4

enDcCurrentMeasurement

1bin

DC current measurement is active: the upstream high-pass filter is switched off.

0bin

PR32.3

enSinglePhaseAnalysis

0bin

Single-phase analysis is disabled: the values entered for the L1 phase applies to all three phases.

0bin

1bin

Single-phase analysis is active: the phases are each compared with their associated register values, and analyzed individually. 

PR32.2

disWatchdog

0bin

Watchdog is active: If the power terminal does not receive any data from the fieldbus for 100 ms, the watchdog switches the motor off and stops data transmission.

0bin

PR32.1

enLeftMotion

1bin

Allows the motor to start rotating to the left using bit 6 in the extended control byte.

0bin

PR32.0

enRightMotion

1bin

Allows the motor to start rotating to the right using bit 5 in the extended control byte.

1bin

*) The voltages of the three phases are measured with reference to an artificial star point.

PR33, PR39, PR45: Rated current

If you set both rotary switches for setting the rated current at the front of the KL8001 to zero, the values stored in registers PR33, PR39 and PR45 are used for overload control (resolution: 0.01 A, permitted setting range: 0.9 A to 15.0 A). This is useful when:

PR34, PR40, PR46: Switch-on threshold

A switch-on protection phase is maintained before switching on again after the power terminal has switched off the motor because of overload. This time corresponds to the tripping class. In other words, with a tripping class of 50 the motor can only be switched on again after a period of 50 seconds. This time can be shortened by means of this register, which can be useful under some circumstances with large tripping classes.

The value to be entered is calculated in accordance with the following formula:

Parameter registers (description) 1:

Example:

Switch-on time = 10 seconds, tripping class = 50 seconds

 (1 - 10 sec / 50 sec) x 65535 = 52428

The switch-on threshold to be entered then is 0xCCCC (52428dec).

PR35: L1 overvoltage threshold*

If the mains voltage at L1 exceeds the overvoltage threshold stored (with a resolution of 0.1 V) in register PR35, bit SW.7 will be set in the status word.
*) The voltages of the three phases are measured with reference to an artificial star point.

PR36: L1 undervoltage threshold*

If the mains voltage at L1 falls below the undervoltage threshold stored (with a resolution of 0.1 V) in register PR36, bit SW.4 will be set in the status word.
*) The voltages of the three phases are measured with reference to an artificial star point.

PR37: Overload threshold L1

If the current in phase L1 exceeds the overload threshold stored in register PR37 (with a resolution of 0.01 A), the ESB.0 bit will be set in the extended status byte while the Overload LED will flash at about 5 Hz. If you set the overload threshold in register PR37 below the rated current, the motor can be switched off early in the event of excessive rated load, in order to prevent damage.

PR38: Underload threshold L1

If the current in phase L1 falls below the underload threshold stored in register PR38 (with a resolution of 0.01 A), the ESB.1 bit will be set in the extended status byte while the Overload LED will flash at about 2 Hz. If you set the value in register PR38 below the rated load that has been set, then the motor can be switched off in the event of, for instance, a broken shaft, in order to avoid more serious damage.

PR39

See PR33.

PR40

See PR34.

PR41: L2 overvoltage threshold*

If the mains voltage at L2 exceeds the overvoltage threshold stored (with a resolution of 0.1 V) in register PR41, bit SW.8 will be set in the status word.
*) The voltages of the three phases are measured with reference to an artificial star point.

PR42: L2 undervoltage threshold*

If the mains voltage at L2 falls below the undervoltage threshold stored (with a resolution of 0.1 V) in register PR42, bit SW.5 will be set in the status word.
*) The voltages of the three phases are measured with reference to an artificial star point.

PR43: Overload threshold L2

If the current in phase L2 exceeds the overload threshold stored in register PR43 (with a resolution of 0.01 A), the ESB.0 bit will be set in the extended status byte while the Overload LED will flash at about 5 Hz. If you set the overload threshold in register PR43 below the rated current, the motor can be switched off early in the event of excessive rated load, in order to prevent damage.

PR44: Underload threshold L2

If the current in phase L2 falls below the underload threshold stored in register PR44 (with a resolution of 0.01 A), the ESB.1 bit will be set in the extended status byte while the Overload LED will flash at about 2 Hz. If you set the value in register PR44 below the rated load that has been set, then the motor can be switched off in the event of, for instance, a broken shaft, in order to avoid more serious damage.

PR45

See PR33.

PR46

See PR34.

PR47: L3 overvoltage threshold*

If the mains voltage at L3 exceeds the overvoltage threshold stored (with a resolution of 0.1 V) in register PR47, bit SW.9 will be set in the status word.
*) The voltages of the three phases are measured with reference to an artificial star point.

PR48: L3 undervoltage threshold*

If the mains voltage at L3 falls below the undervoltage threshold stored (with a resolution of 0.1 V) in register PR48, bit SW.6 will be set in the status word.
*) The voltages of the three phases are measured with reference to an artificial star point.

PR49: Overload threshold L3

If the current in phase L3 exceeds the overload threshold stored in register PR49 (with a resolution of 0.01 A), the ESB.0 bit will be set in the extended status byte while the Overload LED will flash at about 5 Hz. If you set the overload threshold in register PR49 below the rated current, the motor can be switched off early in the event of excessive rated load, in order to prevent damage.

PR50: Underload threshold L3

If the current in phase L3 falls below the underload threshold stored in register PR50 (with a resolution of 0.01 A), the ESB.1 bit will be set in the extended status byte while the Overload LED will flash at about 2 Hz. If you set the value in register PR50 below the rated load that has been set, then the motor can be switched off in the event of, for instance, a broken shaft, in order to avoid more serious damage.

PR51: Maximum permissible current difference

If the current difference between two phases exceeds the value stored in register PR51 (with a resolution of 0.01 A) then bit SW.0 is set in the status word.

PR52: Tripping class

The delay in the event of overload is set via the tripping class (resolution: 1 s). The value set corresponds to the release time in seconds (for an overcurrent that is precisely 7.2 times greater than the set rated current). If the overcurrent is more than 7.2 times the rated current, the release time becomes correspondingly shorter, and is extended if the current is below this value.

Example:

Tripping class = 10 s, rated current = 4.0 A
An overcurrent of 28.8 A (4.0 A x 7.2) results in a release time of 10 s.

PR53: Measuring cycle time

The conversion time of the A/D converter is set through this register directly (with a resolution of 1 ms).

Parameter registers (description) 2:

Accuracy of the measurement results

To obtain correct measurement results, a value of less than 30 ms must not be set!