Application notes

The media converters CU1521, CU1521-0010, CU1561 (referred to as CU15x1 below) physically convert 100 Mbit telegrams (Fast Ethernet) from copper physics (RJ45 connector) to optical fiber (SC connector or versatile link) and back.
The CU1521-0020 can be equipped with SFP/SFP+ modules, so that the conversion of copper physics (RJ45 connector) to various of transmission paths is possible, depending on the SFP module used.

Notice

Permitted SFP modules

Only SFP modules qualified by Beckhoff (not included in the scope of delivery) are to be used, see Technical data!

Special behavior is expected from the converter, depending on whether EtherCAT or standard Ethernet telegrams are to be transferred.

Used for: Standard Ethernet 10/100 Mbit

An Ethernet connection is a managed point-to-point connection between two intelligent end devices.

Application notes 1:
Point-to-point connection between two Ethernet devices

Both devices send a so-called idle sample to their Ethernet connection. The link has been established if a corresponding sample is received. Both devices then know that they can use this connection. If the connection is interrupted, the link is lost and both devices are notified.

Application notes 2:
Interrupted point-to-point connection

If a media converter is placed between the two stations, it too becomes an intelligent transmitter/receiver. If connection C is interrupted, device A would not necessarily be informed and would continue to send data to the converter via the existing link B, and the data would "trickle away". The CU15x1 therefore supports Link Loss Forwarding (LLF) in a selected direction. The notification is indicated by a label on the CU15x1. If the converter detects an interruption of connection C in switch setting 1 in Fig. Interposed media converter in the Ethernet connection, it also interrupts link B.

Application notes 3:
Interposed media converter in the Ethernet connection

In both IP settings the CU15x1 operates as a store and forward network device with checksum function. Frames that are faulty (CRC error), too short (< 64 bytes) or too long (> 1522 bytes) are not passed on.

Used for: EtherCAT 100 Mbit

Other characteristics are required if it is used as a media converter in an EtherCAT network:

EtherCAT slaves process the EtherCAT telegrams in forward direction from the perspective of the master. Accordingly, in the CU15x1 the forward direction may be X1 --> X2 or X2 --> X1, depending on the application. It has to be set at the rotary switch prior to commissioning. The direction of the arrow of S1 indicates the set forward direction.

Application notes 4:
Setting the forward direction at the media converter

Make sure the rotary switch is set to the right position, so that the CU15x1 operates in forward direction. For example, in Fig. Copper -> optical fiber-> copper operation of two media converters, the CU15x1 on the left operates as a copper --> optical fiber converter (rotary switch position 5), the CU15x1 on the right operates as an optical fiber --> copper converter (rotary switch position 0).

Application notes 5:
Copper -> optical fiber-> copper operation of two media converters

If the opposite direction of rotation is set, the subsequent behavior depends on the EtherCAT master. The scanned CU15x1 may be inserted at a different position in the topology, or an INIT_VPRS error message of the EtherCAT master may occur.

Application notes 6:

Frame size in Ethernet mode

In Ethernet mode only a frame size from 64 to 1522 bytes is supported.

Operating and application notes for SFP modules with the CU1521-0020

Application notes 7:
CU1521-0020, rotary switch positions and ports

EtherCAT mode

Ethernet mode

Application notes 8:

Application notes for SFP modules

The SFP is not sold by Beckhoff as an accessory and is not part of the scope of delivery.

A functional guarantee and compatibility with all SFPs available worldwide cannot be given by Beckhoff. When procuring the SFP individually, the following points must be observed

- the suitable operating temperature range of the SFP
- no use of 100 Mbit modules, only 1Gbit SFPs are permitted
- no SFP+ modules (SFP+ means >1Gbit)

In EtherCAT operation, the SFP used must not impair operation (line control, timing).

The following types have been qualified by Beckhoff (as of 2023):

- Cisco GLC-BX40-D-I and GLC-BX40-U-I, bidirectional optical fiber, LC/PC, 40km, 1550/1310nm.
- FS 36888 and 36889, Bidirectional optical fiber, LC/PC, 40km, 1550/1310nm

Earthing/Shielding

The FE contact on the supply socket must be directly connected to the mounting rail contact. During assembly, always take care of a conductive connection to the mounting rail.

Application notes 9:
Internal earthing concept

Firmware update

A firmware update via EtherCAT is not possible for devices of the CU15x1 series

General notes

The CU15x1 deals with setting the rotary switch when the supply voltage is applied, unless the rotary switch is in an invalid position. In this case the CU15x1 deals with the setting when the rotary switch reaches a valid position for the first time.

If the rotary switch is moved during valid operation, the CU15x1 does not alter its function but indicates this state through its LED, see Diagnostics. The switch setting must be rectified before the voltage is re-applied!

Application notes 10:
Rotary switch

Slanting installation of the optical fiber socket in the CU15x1 reduces the bending radius of the optical fiber cable during connection in the control cabinet (Fig. Slanting installation of the optical fiber socket).

Application notes 11:
Slanting installation of the optical fiber socket