Notes to Commissioning

Software functions can be accessed via TwinCAT on the basis of the EtherCAT protocol. The process data objects (PDOs) provide access to the module's important data outputs. Further settings and information can be read or written in places via CANopen over EtherCAT (CoE).

AC operation

The terminal handles the communication for an AC charging process between it (or the charging station function implemented in the customer application, Electrical Vehicle Supply Equipment (EVSE)) and an electrical vehicle (EV) via PWM communication in accordance with IEC 61851 and high-level communication in accordance with ISO 15118.

DC operation

The terminal handles the communication for a DC charging process between it (or the charging station function implemented in the customer application, Electrical Vehicle Supply Equipment (EVSE)) and an electrical vehicle (EV) via PWM communication in accordance with IEC 61851 and high-level communication in accordance with ISO 15118.

Plug Type setting

This setting option can be used in the application to select which type of charging configuration is used: Type 1 or Type 2.

High/low-level communication

The PDO setting can be used to set the representation of the communication levels between high and low level or direct current (DC) and alternating current (AC) charging:

Notes to Commissioning 1:Fig.86: Predefined PDO

Behavior in the event of PP/CP loss

The amplitude of the pilot signal CP (Control Pilot) and the Proximity Pilot (PP) is evaluated. As the CP/PP-Loss functions are largely implemented in hardware, state transitions and error states (e.g. wire break) in the charging process can be detected and signaled very quickly.

You can use the CP/PP-Loss functions to comply with the switch-off times required by the standards. To do this, make sure that the power flow is interrupted within the standardized switch-off times after the CP/PP-Loss signals are triggered and that the charging line is de-energized (see IEC 61851-23).

Example circuit EL6761

Notes to Commissioning 2:Fig.87: Example circuit EL6761

Point 1 - common grounding

Point 2 - the shielded power for forwarding the CP signal should not be longer than 15 m, as the total line is limited by standards to 30 m. The remaining length can be used for the cable to the EV.

The EL6761 terminal is intended exclusively for providing communication between it (or the charging station function implemented in the customer application, EVSE) and an EV. Many other functions are missing for a charging station function, such as the provision of power electronics to ensure the desired energy transfer.

Notice

EtherCAT cycle time

For optimum diagnostics, the additional diagnostic PDOs should be collected with a cycle time of 1 ms.

Cable Type CoE parameters

 

Type1

Type2

DC

PP detection mandatory (CCS1) in accordance with SAE J1772

-> Parameter is ignored and PP detection is executed

No PP detection (IEC 61851)

-> Parameter is ignored and PP detection is not executed

AC

Type 1 cable with AC permanently connected:

PP detection optional according to SAE J1772

-> depends on the configuration whether PP is recognized or not

Permanently connected cable: No PP detection (IEC 61851)

(Maximum current of the cable should be known to the host controller, which sends the maximum current)

-> Parameter must be set to PP detection "off"

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Loose cable: PP detection to determine the coding resistance in the cable for the maximum current of the cable (IEC 61851)

-> Parameter must be set to PP detection "on"

CP-Loss is saving

Notes to Commissioning 3:

Authentication phase and PreCharge phase

The following must be observed:

The authentication phase must not exceed 55 s.
The PreCharge phase must not exceed 7 s.

Notes to Commissioning 4:

Parameter setting only in "PreOP" mode

Please note the following:

The parameters can only be set in "PreOp" mode.