ID-range 70000-70249

70000

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

2

 

Solution

Class

8

Restart of NC-control necessary.

70001

Unknown type of drive.

 

Description

The given type of drive is unknown.

Reaction

Class

3

Job processing aborted

Solution

Class

6

Correct drive type s. P-AXIS-00020

Parameter

%1:

Actual value [-]

Unknown drive type s. P-AXIS-00020

%2:

Actual value [-]

Logical axis number of affected axis s. P-AXIS-00043

Error type

-

 

70002 / 70007

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source. Please give the complete error message data to the CNC manufacturer.

Reaction

Class

3

 

Solution

Class

8

Restart of NC-control necessary.

70008

Number of axis group exceeds range or is 0.

 

Description

The given number of axis group is out of valid range.

Reaction

Class

3

Job processing aborted

Solution

Class

6

Correct the given number of axis group.

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-CHAN-00035

%2:

Actual value [-]

Invalid number of axis group

%3:

Upper limit value [-]

Maximum number of axis groups s. P-CHAN-00023

Error type

-

 

70009

Axis number exists already.

 

Description

The given logical axis number is already used for a different axis or spindle.

Reaction

Class

3

Job processing aborted

Solution

Class

6

Select a different logical axis number.

Parameter

%1:

Actual value [-]

The logical axis number, which exists already s. P-CHAN-00035

Error type

-

 

70010

Axis number in group exceeds ANZ_ACHSE_IN_GR or is 0.

 

Description

The given axis number exceeds the number of axes ANZ_ACHSEN_IN _GR in the axis group or equals zero.

Reaction

Class

3

Job processing aborted

Solution

Class

6

Correct axis number

Parameter

%1:

Actual value [-]

Invalid axis number

%2:

Upper limit value [-]

Number of axes in axis group s. P-CHAN-00003

Error type

-

 

70011

Axis index already used within group.

 

Description

Two or more axes with the same index exist in the axis group.

Example (extract from channel parameters list):

gruppe[0].achse[0].bezeichnung X Achse1

...

gruppe[0].achse[0].bezeichnung A

...

gruppe[0].achse[1].bezeichnung W1

Solution:

gruppe[0].achse[0].bezeichnung X Achse1

...

gruppe[0].achse[1].bezeichnung A

...

gruppe[0].achse[2].bezeichnung W1

Reaction

Class

3

Job processing aborted

Solution

Class

6

Correct the indices

Parameter

%1:

Actual value [-]

Index of the axis

%2:

Actual value [-]

Number of the axis group

%3:

Actual value [-]

Logical axis number of the other axis s. P-CHAN-00035

Error type

-

 

70012

No axis specified within axis data.

 

Description

There are no axis present s. P-STUP-00014 und P-STUP-00015.

Reaction

Class

3

Job processing aborted

Solution

Class

6

Configure axes.

Error type

-

 

70013

Number of axis groups not coherent.

 

Description

The given numbers of axis groups are not coherent.

Reaction

Class

3

Job processing aborted

Solution

Class

6

Correct the numbers of axis groups.

Parameter

%1:

Actual value [-]

Expected number of axis group

Error type

-

 

70014

Number of axis not coherent within group.

 

Description

The given numbers of axis are not coherent within axis group.

Example (extract from channel parameters list):

gruppe[0].achse[0].bezeichnung X ACHSE1

...

gruppe[0].achse[2].bezeichnung A

...

gruppe[0].achse[3].bezeichnung W1

...

Solution:

gruppe[0].achse[0].bezeichnung X ACHSE1

...

gruppe[0].achse[1].bezeichnung A

...

gruppe[0].achse[2].bezeichnung W1

...

Reaction

Class

3

Job processing aborted

Solution

Class

6

Correct the given axis numbers.

Parameter

%1:

Actual value [-]

Number of affected axis group

%2:

Expected value [-]

Expected number of axis

Error type

-

 

70018

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

3

 

Solution

Class

8

Restart of NC-control necessary.

70020

Dynamical position lag exceeds range.

 

Description

During axis movement the position lag exceeded for the actual federate a permissible limit.

The dynamic position lag monitoring function (s. [FCT-A1])calculates the permissible position lag for the current feed rate. It can be parameterised individually for each axis by means of axis parameter settings (s. [AXIS], P-AXIS-00167, P-AXIS-00168, P-AXIS-00169, P-AXIS-00170, P-AXIS-00172, P-AXIS-00176 and P-AXIS-00191). The NC control offers two different methods, with which the maximum permissible position lag can be calculated:

Type 1: Standard method – uses a parameter-definable filter

Type 2: Linear method – is based on a theoretical position lag

Possible causes of an impermissible position lag could be for example:

- Great command accelerations

- The presence of friction in the actuating system

- The axis is blocked and can not move freely

- A non-perfect parameterised position controller (proportional gain s. P-AXIS-00099)

- Drive type SERCOS: If different proportional gain values are used in the drives and the axis parameters.

Possible solutions:

- Reduce the command accelerations

- Ensure free movement of the axis

- Check the parameters (proportional gain Kv s. P-AXIS-00099) of the position controller

- If necessary, change the configuration of the dynamical position lag monitoring function

Reaction

Class

8

Controlled halt of the axis, the control loop is open.

Solution

Class

6

Check position controller, movement of axis; reduce accelerations

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [0.1 µm or 0,0001°]

Actual position lag

%4:

Upper limit value [0.1 µm or 0,0001°]

Maximum allowed position lag

%5:

Block number [-]

Block number of the NC program, in which the error occured

Error type

11, Error message from position controller.

 

70021

Positive software limit switch actuated.

 

Description

The actual position is greater than the position of the positive software limit switch (s. [FCT-A2]).

The positions of the software limit switches are used to monitor the set and actual positions of an axis. They are specified for each axis in the axis parameters (s. [AXIS], P-AXIS-00177, P-AXIS-00178). For the monitoring of actual positions an additional tolerance (s. P-AXIS-00179) can be specified, in order to prevent that slight overshoot of an axis leads to an error message.

In the NC program, the positions of the software limit switches can be set or modified by means of the NC commands G98/G99.

Possible causes:

- An incorrect NC program

- Overshoot of axis is too wide.

Possible solutions:

- Correct the NC program.

- Check the proportional gain factor (s. P-AXIS-00099) of the position controller and if necessary, reduce it.

- Enlarge the tolerance for overshoots (s. P-AXIS-00179).

Reaction

Class

-

Closed-loop controlled halt of axis

Solution

Class

-

Correct NC program, reduce overshoot of the axis

Error type

-

 

70022

Negative software limit switch actuated.

 

Description

The actual position is smaller than the position of the positive software limit switch (s. [FCT-A2]).

The positions of the software limit switches are used to monitor the set and actual positions of an axis. They are specified for each axis in the axis parameters (s. [AXIS], P-AXIS-00177, P-AXIS-00178). For the monitoring of actual positions an additional tolerance (s. P-AXIS-00179) can be specified, in order to prevent that slight overshoot of an axis leads to an error message.

In the NC program, the positions of the software limit switches can be set or modified by means of the NC commands G98/G99.

Possible causes:

- An incorrect NC program

- Overshoot of axis is too wide.

Possible solutions:

- Correct the NC program.

- Check the proportional gain factor (s. P-AXIS-00099) of the position controller and if necessary, reduce it.

- Enlarge the tolerance for overshoots (s. P-AXIS-00179).

Reaction

Class

-

Closed-loop controlled halt of axis.

Solution

Class

-

Correct NC program, reduce overshoot of the axis

Error type

-

 

70023

Sign error: trend guard actuated.

 

Description

The tendency test has detected a sign error.

The tendency testcan be used for monitoring the mathematical sign of the command signal and the measuring encoder signal. It can be activated for each axis in the axis parameters (s. P-AXIS-00189).

Possible causes:

- The positive and negative direction of movement of the set and actual values are dissenting.

- The sign of the actuating variable is incorrect. The axis moves in the wrong direction, when the NC commands G0/G1 are used.

Possible solutions:

- If the direction of movement of the set and actual values is dissenting, the sign has to be changed in the measuring system or in the drive amplifier. Alternatively, it is possible to specify a sign reversal of the actual position in the axis parameters (s. P-AXIS-00230)

- If the sign of the actuating value is incorrect, it has to be changed in the drive or in the axis parameters (s. P-AXIS-00231).

Reaction

Class

5

Abrupt axis stop for defective axis, feed hold for the other axes

Solution

Class

6

Check the directions of movement

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

Number of occurred plausibility errors

%4:

Upper limit value [-]

Number of allowed plausibility errors

%5:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70024

Error in SERCOS drive. Check S-0-0011 and S-0-0095.

 

Description

The SERCOS Drive reports an error. Check the identification numbers S-0-0011 and S-0-0095 in order to receive information about the occurred error and the status of the drive. Consult the documentation of the drive manufacturer for a further error diagnosis.

Reaction

Class

0

Closed-loop controlled orabrupt axis stop

Solution

Class

6

Consult the documentation of the drive manufacturer

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

SERCOS Drive status

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70026 - 70029

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

 

Solution

Class

8

Restart of NC-control necessary.

70030

Error within machine reference search for SERCOS drive.

 

Description

Duringreference point traverse(s. [FCT-M1]) an error occurred for a SERCOS drive.

Possible cause:

Some SERCOS drives require a minimum distance between the reference switch and the reference mark in order to finish a drive controlledreference point traversesuccessfully. Otherwise the reference mark cannot be detected precisely.

Solution:

- Consult the documentation of the drive manufacturer for a further error diagnosis.

- Check the identification number S-0-0298, if the reference switch has to be displaced.

Reaction

Class

5

Abrupt axis stop

Solution

Class

6

Consult the documentation of the drive manufacturer

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

SERCOS drive status

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70031

Error within machine reference search for SERCOS drive.

 

Description

An error occurred duringreference point traverse for SERCOS drives. The origin of the error is not the SERCOS drive. For example, the cause could be an error in the SERCOS device driver or in the SERCOS drive bus.

Reaction

Class

5

Abrupt axis stop

Solution

Class

6

 

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70032

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

7

 

Solution

Class

8

Restart of NC-control necessary.

70033

Error in the SERCOS drive during initialisation of the measured traverse.

 

Description

An error in the SERCOS drive occurred during the initialisation of the measured traverse. Consult the documentation of the drive manufacturer for a further error diagnosis.

Reaction

Class

7

Closed-loop controlled halt of axis

Solution

Class

6

Consult the documentation of the drive manufacturer

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

 

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70034

Unable to continue without machine reference search

 

Description

Unable to continue movement without a reference point traverse.

Cause:

Especially in the case of spindles, at higher rotational speeds, the limit (s. P-AXIS-00220) from which point onwards the measuring system starts giving erroneous signals can be exceeded. Therefore the position controller has to change over to the open-loop controlled operation mode. Therefore it is necessary to start arenewedreference point traverse after a revolutions reduction in order to provide the position controller with valid position information.

Solution:

Start a new reference point traverse for the axis

Reaction

Class

7

Closed-loop controlled halt of axis

Solution

Class

6

Start a reference point traverse

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

 

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70035

Error within machine reference search for SERCOS drive.

 

Description

An error occurred in a SERCOS drive during thereference point traverse.Consult the documentation of the drive manufacturer for a further error diagnosis.

Reaction

Class

7

Closed-loop controlled halt of axis

Solution

Class

6

Consult the documentation of the drive manufacturer

Parameter

%1:

Actual value [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70036 / 70038

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

 

Solution

Class

8

Restart of NC-control necessary.

70039

Error occurred resetting the SERCOS drive.

 

Description

An error occurred during reset of a SERCOS drive, whose cause is in all probability the drive. Consult the documentation of the drive manufacturer for a further error diagnosis.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Consult the documentation of the drive manufacturer

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70040

Error within drive could not be debugged by reset.

 

Description

The reset did not solve the occurred error in the drive. Consult the documentation of the drive manufacturer for a further error diagnosis.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Consult the documentation of the drive manufacturer

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70041 - 70048

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

 

Solution

Class

8

Restart of NC-control necessary.

70049

Missing controller release.

 

Description

The axis is to be moved, although the controller release is not set.

Reaction

Class

5

Abrupt or controlled axis stop for affected axis

Solution

Class

6

Set the controller release

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

Error type

11, Error message from position controller.

 

70050 - 70080

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

7

 

Solution

Class

8

Restart of NC-control necessary.

70081

Position lag exceeds range within idle state.

 

Description

During axis movement the position lag exceeded for the actual federate a permissible limit.

The position lag monitoring function (s. [FCT-A1]) monitors whether the current position lag of an axis exceeds a limit. It can be parameterised individually for each axis by means of axis parameter settings (s. [AXIS], P-AXIS-00167, P-AXIS-00168, P-AXIS-00169, P-AXIS-00170, P-AXIS-00172, P-AXIS-00176 and P-AXIS-00191). The numerical control offers two different methods, with which the maximum permissible position lag can be calculated:

Type 1: Standard method – uses a parameter-definable filter

Type 2: Linear method – is based on a theoretical position lag

Possible causes of an impermissible position lag could be for example:

- The axis can be moved out of the standstill position by application of external force to the mechanical system

- The proportional gain factor of the position controller (s. P-AXIS-00099) is too small. Therefore the control offset at standstill is too large and the axis cannot reach the given command position.

Possible Solutions:

- Remove the influence of the external force

- Increase the proportional gain factor Kv (s. P-AXIS-00099) of the position controller

- If necessary, change the configuration of the position lag monitoring function (s. [FCT-A1])

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

 

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [0.1 µm or 0,0001°]

Actual position lag

%4:

Upper limit value [0.1 µm or 0,0001°]

Maximum allowed position lag

%5:

Block number [-]

Block number of the NC program, in which the error occurred

Error type

11, Error message from position controller.

 

70082

Axis not within position window at end of transient time.

 

Description

The axis is not within the tolerance window at the end of the transient time.

The position monitoring function (s. [FCT-A3]) monitors whether the actual position reaches an exact stop window (s. P-AXIS-00236) within a specific time (s. P-AXIS-00151). The command position of the axis has reached its programmed target position when the interpolator no longer delivers any command values and the timeout is started. It is deactivated when the actual position of the axis is within the exact stop window.

Possible causes:

- The control offset or the overshoot of the axis is too large.

- Great friction in the mechanical system.

- The axis is inhibited in movement.

Possible solutions:

- Increase the proportional gain factor of the position controller, if the control offset is too large.

- Reduce the proportional gain factor of the position controller, if the overshoot of the axis is too large.

- Reduce friction in the mechanical system.

- If necessary, increase the tolerance window (s. P-AXIS-00236) or the transient time (s. P-AXIS-00151).

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

 

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Upper limit value [1 µsec]

Maximum transient time s. P-AXIS-00151

%4:

Block number [-]

Block number of the NC program, in which the error occurred

%5:

Actual value [Increment]

Amount of the actual position lag in increments

Error type

11, Error message from position controller.

 

70083

Missing table for leadscrew error compensation.

 

Description

Leadscrew error compensation (s. [FCT-C5]) is requested in the axis parameters (s. P-AXIS-00175), but the reference of the table is missing.

Solution:

The corresponding offset values list has to be specified in the start-up data list (s. [STUP], P-STUP-00016, P-STUP-00017, P-STUP-00036)

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Correct the start-up data list

Error type

-

 

70084

Plausib. error in leadscrew error compensation at inversion of direction.

 

Description

Plausibility error in the leadscrew error compensation at the inversion of the direction (s. [FCT-C5])

Reaction

Class

7

Closed-loop controlled halt of axis

Solution

Class

6

 

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Block number [-]

Block number of the NC program, in which the error occurred

%4:

Actual value [-]

Command value

%5:

Actual value [-]

 

Error type

11, Error message from position controller.

 

70085

Fatal error in CAN drive.

 

Description

A fatal error occurred in the CAN drive.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

 

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

Status of the CAN drive

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70086

Flag 'axis on' not set.

 

Description

The control bit ‘axis on’ was not set by the PLC.

Solution:

Check the PLC-program, why the flag ‘axis on’ was not set.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Set the control bit ‘axis ready’

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

Error type

11, Error message from position controller.

 

70087

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

7

 

Solution

Class

8

Restart of NC-control necessary.

70088

range of values exceeded.

 

Description

The actual value of the set velocity, which was calculated by the position controller, exceeds the permissible range.

Possible causes:

- Gain factor in the position controller is too large

- Incorrect scaling of the set variable

- Position lag of the axis is too large

Possible solutions:

- Reduce the gain factor of the position controller (s. P-AXIS-00099)

- Check the scaling of the set variable (s. P-AXIS-00128, P-AXIS-00129)

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

 

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

Actual value of the set variable

%4:

Upper limit value [-]

Maximum permissible value of the set variable

%5:

Block number [-]

Block number of the NC program, in which the error occurred

Error type

11, Error message from position controller.

 

70090

Position deviation between master and slave axis exceeds permissible range.

 

Description

An error occurred in the gantry mode (s. [FCT-C11]). The position deviation between the master and the slave axis exceeds the permissible deviation, which can still be solved by resetting the numeric control (s. P-AXIS-00072).

Possible causes:

- Great friction in the mechanical system

- One axis is inhibited in movement

Possible solutions:

- Reduce friction in the mechanical system

- Remove the obstacle

Reaction

Class

7

Closed-loop controlled stop of axis

Solution

Class

6

Reset the numerical control after solving the problem.

Parameter

%1:

Actual value [0.1 µm or 0,0001°]

Actual position deviation

%2:

Upper limit value [0.1 µm or 0,0001°]

Maximum permissible position deviation s. P-AXIS-00072

%3:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%4:

Actual value [0.1 µm or 0,0001°]

Actual position of slave axis

%5:

Actual value

Actual position of master axis

Error type

11, Error message from position controller.

 

70091

Position deviation after tracking operation too big.

 

Description

The arisen position deviation is greater than the limit, given in the axis parameters (s. P-AXIS-00056) after the end of the tracking operation.

During active tracking, the axis can be moved out of its set position manually. This leads to a difference between the original set position and the current position. After deactivation of the tracking mode, the actual position deviates from the stored original set position normally. Exceeding the limit given in the axis parameters (s. P-AXIS-00056) leads to an error message while lower deviation enables moving back to the stored set position.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

 

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Block number [-]

Block number of the NC program, in which the error occurred

%4:

Actual value [0.1 µm or 0,0001°]

Actual position deviation

%5:

Upper limit value [0.1 µm or 0,0001°]

Maximum permissible position deviation

Error type

11, Error message from position controller.

 

70092

Collision of two axes detected.

 

Description

The collision monitoring function (s. [FCT-C3]) has detected, that the position distance between two axes is falling below the given minimum distance (s. P-AXIS-00045). The axes were stopped in order to prevent a collision.

Possible solutions:

- Check the parameterisation of the axes

- Correct the NC program

Reaction

Class

7

Closed-loop controlled stop of affected axes

Solution

Class

6

Correct the NC program, check the parameterisation of the axes

Parameter

%1:

Logical axis number [-]

Logical axis number of first axis s. P-AXIS-00016

%2:

Logical axis number [-]

Logical axis number of second axis s. P-AXIS-00016

%3:

Actual value [0.1 µm or 0,0001°]

Actual position distance of the axes

%4:

Lower limit value [0.1 µm or 0,0001°]

Minimum permitted position distance of the axes s.

%5:

Actual value [0.1 µm or 0,0001°]

Command position of the second axis in the coordinate system of the first axis

Error type

11, Error message from position controller.

 

70093

No collision partner found.

 

Description

The second axis (collision partner) given for the collision monitoring function (s. [FCT-C3]) for this axis does not exist.

Solution:

- Correct the given logical axis number (s. P-AXIS-00043) in the axis parameters or configure the missing axis.

Reaction

Class

5

Abrupt axis stop of affected axis

Solution

Class

6

Correct the given logical axis number

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Expected value [-]

Given logical axis number of the collision partner s. P-AXIS-00043

Error type

-

 

70094 - 70098

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

 

Solution

Class

8

Restart of NC-control necessary.

70099

Difference of command and feedback value too big.

 

Description

The difference between the new command value and actual value exceeds the permissible limit (s. P-AXIS-00108) when enabling the drive controller.

When enabling the drive controller the axis gets a new command value.If this command value differs from the actual value abrupt stimulation of the drive occurs.In order to limit the resulting axis movement the position difference is monitored concerning to a limit (s. P-AXIS-00108). If the actual difference between command- and actual position is bigger than the specified value when enabling the drive, the position difference is not driven out.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

 

Parameter

%1:

Upper limit value [-]

Maximumpermissiblepositiondeviations. P-AXIS-00108

%2:

Actual value [0.1 µm or 0,0001°]

Actual position difference.

%3:

Actual value [0.1 µm or 0,0001°]

Command position.

%4:

Actual value [0.1 µm or 0,0001°]

Actual position.

%5:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

Error type

11, Error message from position controller.

 

70100

Difference of position of master and slave axis too big. No reset possible.

 

Description

An error occurred in the gantry mode (s. [FCT-C11]). The position deviation between the master and the slave axis exceeds the permissible deviation, which can still be solved by resetting the numeric control (s. P-AXIS-00072).Der Fehler kann durch einen Reset der NC-Steuerung nicht behoben werden.The error cannot be solved by a reset of the numeric control.

Possible causes:

- Great friction in the mechanical system

- One axis is inhibited in movement

Possible solutions:

- Reduce friction in the mechanical system

- Remove the obstacle

Reaction

Class

7

Closed-loop controlled stop of axis

Solution

Class

6

 

Parameter

%1:

Actual value [0.1 µm or 0,0001°]

Actual position deviation

%2:

Upper limit value [0.1 µm or 0,0001°]

Maximum permissible position deviation s. P-AXIS-00071

%3:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%4:

Actual value [0.1 µm or 0,0001°]

Actual position of slave axis

%5:

Actual value [0.1 µm or 0,0001°]

Actual position of master axis

Error type

11, Error message from position controller.

 

70101

Drive shall be moved, but it is not enabled yet.

 

Description

The drive is to be moved, although the drive signals by by its status that it is not ready to move.

Possible reasons for this error are:

-Missing enable signal on drive controller

-Power for drive not switched on.

-Actuated hardware limit switches or other lock mechanisms.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Set necessary conditions for drive to move.

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

Drive status

%4:

Block number [-]

Block number of the NC program, in which the error occurred

Error type

11, Error message from position controller.

 

70103

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

8

Restart of NC-control necessary.

70104

Error in PROFIDRIVE

 

Description

An error occurred in the PROFIDRIVE. A further error diagnosis can be done with the diagnosis tools of the drive manufacturer and the displayed information at the drive amplifier.

Reaction

Class

7

Closed-loop controlled stop of affected axis

Solution

Class

6

Perform an error diagnosis at the drive

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

Status of the PROFIDRIVE (Status word 1)

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

%5:

Actual value [-]

 

Error type

-

 

70105

Sensor error in PROFIDRIVE

 

Description

An error occurred in a sensor of the PROFIDRIVE. A further error diagnostic can be done with the diagnostic tools of the drive manufacturer. Check the operativeness of the drive bus.

Reaction

Class

5

Abrupt axis stop

Solution

Class

6

Perform an error diagnosis at the sensor

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

Reported error code

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

%5:

Actual value [-]

 

Error type

-

 

70106

Life sign from PROFIBUS slave missing

 

Description

The maximum permissible number of life sign failures of the PROFIBUS Slave was exceeded. A further error diagnosis can be done with the diagnosis tools of the drive manufacturer and the displayed information at the drive amplifier.

Possible causes:

- Slave failure

- BUS failure

- Error in drive amplifier

Reaction

Class

5

Abrupt axis stop

Solution

Class

6

Accomplish an error diagnosis

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

Actual value of the counter for the diagnosis of missing PROFIBUS slave life signs

%4:

Upper limit value [-]

Maximum permissible counter value

Error type

-

 

70107 / 70108

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

3

 

Solution

Class

8

Restart of NC-control necessary.

70111

Illegal device name for counter interface in axis machine data.

 

Description

The name of the device for the counter interface is unknown.

Reaction

Class

3

Job processing aborted.

Solution

Class

7

Check configuration setting in axis machine data

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis.

Error type

-

 

70112

Illegal device name for D/A-interface in axis machine data.

 

Description

The name of the device for the digital/analogue interface is unknown.

Reaction

Class

3

Job processing aborted.

Solution

Class

7

Check configuration setting in axis machine data

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis.

Error type

-

 

70113

Illegal device name for cam in axis machine data.

 

Description

The name of the device for the CAM interface (e.g. homing cam) is unknown.

Reaction

Class

3

Job processing aborted.

Solution

Class

7

Check configuration setting P-AXIS-00037 in axis machine data.

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis.

Error type

-

 

70114

Axis machine data for counter not permissible.

 

Description

Configuration data to access the counter interface invalid.

Reaction

Class

3

Job processing aborted.

Solution

Class

7

Check configuration settings in axis machine data.

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis.

Error type

-

 

70115

Axis machine data for D/A not permissible.

 

Description

Configuration data to access the digital/analogue interface invalid.

Reaction

Class

3

Job processing aborted.

Solution

Class

7

Check configuration settings in axis machine data.

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis.

Error type

-

 

70116

Axis machine data for cam not permissible.

 

Description

Configuration data to access the cam interface (e.g. homing cam) invalid.

Reaction

Class

3

Job processing aborted.

Solution

Class

7

Check configuration settings in axis machine data.

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis.

Error type

-

 

70118 / 70119

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

7

 

Solution

Class

8

Restart of NC-control necessary.

70120

Collision partner reports axis error.

 

Description

The affected axis was stopped, since its collision partner reports an error in the SERCOS-drive.

The collision monitoring function (s. [FCT-C3]) monitors both axes in order to prevent collisions. If an error occurs in the SERCOS drive, whose cause may be the measuring system, the corresponding collision axis in the other NC channel can also be stopped, to ensure that the error does not lead to an axis collision. This function is activated with the parameter P-AXIS-00044 in the axis parameters.

Reaction

Class

7

Closed-loop controlled stop of axis

Solution

Class

6

Remove the drive error

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Logical axis number [-]

Logical axis number of defective collision partner s. P-AXIS-00016

Error type

11, Error message from position controller.

 

70121

Timeout while resetting axis.

 

Description

A timeout occurred while resetting the axis since the confirmation of the drive for a performed command abort is still missing. The cause of the error can be the drive, the driver or the bus.

Possible solutions:

- Retry resetting the axis

- Restart the numerical control

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Retry reset or restart the NC

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

State [-]

 

%4:

Actual value [-]

 

Error type

11, Error message from position controller.

 

70123

No slave axis for GANTRY master configured.

 

Description

In the axis parameters is no slave axis configured for the given gantry master axis (s. [FCT-C11], P-AXIS-00070,

Reaction

Class

1

Warning

Solution

Class

7

Configure a gantry slave axis

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

Error type

-

 

70124

Entered master axis not configured as GANTRY master.

 

Description

The entered master axis for gantry mode in the axis parameters is not configured as a master axis (s. [FCT-C11], P-AXIS-00015).

Reaction

Class

1

Warning

Solution

Class

7

Set the correct operating mode for the master axis

Parameter

%1:

Logical axis number [-]

Logical axis number of gantry slave axis s. P-AXIS-00016

%2:

Logical axis number [-]

Logical axis number of the entered master axis s. P-AXIS-00016

Error type

-

 

70125

For GANTRY slave axis the configured master axis was not found.

 

Description

The given master axis for the gantry slave was not found, since the given logical axis number (s. [FCT-C11], P-AXIS-00070) in the axis parameters does not exist.

Reaction

Class

1

Warning

Solution

Class

7

Select a different master axis or configure it

Parameter

%1:

Logical axis number [-]

Logical axis number of affected slave axis P-AXIS-00016

%2:

Logical axis number [-]

Given logical axis number of the master axis P-AXIS-00016

Error type

-

 

70126

Axis is similarly configured as GANTRY master and slave.

 

Description

The operation mode (s. P-AXIS-00015) of the axis is configured in the axis parameters both as gantry master and gantry slave.

Reaction

Class

1

Warning

Solution

Class

7

Correct the operation mode of the axis

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

Error type

-

 

70127

SERCOS drive shall be moved, but communication phase is less than CP 4.

 

Description

The SERCOS-drive is to be moved, although the communication phase is lesser than 4.

Possible causes:

- A manual phase change was applied

- A short break in data transmission e.g. sharp bend of the optical fibre

- A drive error e.g. no supply voltage

Possible solutions:

- Wait until communication phase 4 is reached.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Wait until communication phase 4 is reached

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

Actual communication phase

%4:

Block number [-]

Block number of the NC program, in which the error occurred

Error type

-

 

70151

No control release to drive the GANTRY difference.

 

Description

The controller release is not set by the PLC for this axis. Therefore the position difference between the master axis and this axis cannot be driven out for gantry operation (s. [FCT-C11]).

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Set controller release

Parameter

%1:

Logical axis number [-]

Logical axis number of affected slave axis s. P-AXIS-00016

Error type

-

 

70152

Order to axis to drive the GANTRY difference is not set.

 

Description

‘Axis on’ is not set by the PLC for this axis. Therefore the position difference between the master axis and this axis cannot be driven out for gantry operation (s. [FCT-C11]).

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Set ‘axis on’

Parameter

%1:

Logical axis number [-]

Logical axis number of affected slave axis s. P-AXIS-00016

Error type

-

 

70158

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

 

Solution

Class

8

Restart of NC-control necessary.

70159

Error in digital drive cannot set back by reset.

 

Description

The reset did not solve the occurred error in the drive. Consult the documentation of the drive manufacturer for a further error diagnosis.

Reaction

Class

-

Abrupt axis stop for defective axis

Solution

Class

-

Consult the documentation of the drive manufacturer

Error type

-

 

70160

Configured SERCOS-ID not in use by the CNC.

 

Description

The reference to a SERCOS identification number, given in the axis parameters, is unknown. A listing of all references used by the numerical control can be found in [AXIS] (s. P-AXIS-00131).

Example:

antr.sercos.at[0].ident_nr 51

antr.sercos.at[0].ident_len 4

antr.sercos.at[0].nc_ref LAGEIST_WRET

Correct:

antr.sercos.at[0].ident_nr 51

antr.sercos.at[0].ident_len 4

antr.sercos.at[0].nc_ref LAGEIST_WERT

Reaction

Class

1

Warning

Solution

Class

1

Specify a valid reference

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Incorrect value [-]

Unknown SERCOS reference s. P-AXIS-00131

%3:

Actual value [-]

Index of unknown reference

Error type

-

 

70161

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

 

Solution

Class

8

Restart of NC-control necessary.

70162

Collision offsets different.

 

Description

Two axes are mutually configured as collision partners in the axis parameters. The given minimum permissible position distances (s. P-AXIS-00045) for these axes are different. In this case the collision monitoring function (s. [FCT-C3]) uses the larger distance.

Example (from axis parameters):

1.axis: kopf.achs_nr 1

achs_mode 0x8001

kenngr.coll_check_ax_nr 2

2.axis: kopf.achs_nr 2

achs_mode 0x8001

kenngr.coll_check_ax_nr 1

Correct:

1.axis: kopf.achs_nr 1

achs_mode 0x8001

kenngr.coll_check_ax_nr 2

2.axis: kopf.achs_nr 2

achs_mode 0x8001

kenngr.coll_check_ax_nr 1

Reaction

Class

1

Warning

Solution

Class

1

Correct given position distances s. P-AXIS-00045

Parameter

%1:

Logical axis number [-]

Logical axis number of first axis s. P-AXIS-00016

%2:

Actual value [-]

Minimum permitted position distance given for axis one s.

%3:

Logical axis number [-]

Logical axis number of second axis s. P-AXIS-00016

%4:

Actual value [-]

Minimum permitted position distance given for axis two s.

%5:

Corrected value [-]

Minimum permitted position distance used in collision monitoring function

Error type

-

 

70164

Own axis number is defined as collision axis.

 

Description

The axis is configured in the axis parameters as its own collision partner (s. collision monitoring function [FCT-C3], P-AXIS-00043).

Example (from axis parameters):

kopf.achs_nr
1
kenngr.coll_check_ax_nr    1
Correct:
                       
kopf.achs_nr 1

Reaction

Class

5

Abrupt axis stop

Solution

Class

6

Specify a different collision axis

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

Error type

-

 

70165

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

 

Solution

Class

8

Restart of NC-control necessary.

70166

Collision check was switched on/off.

 

Description

The collision monitoring function (s. [FCT-C3]) was turned on or off by changing the operating mode of the axis (s. P-AXIS-00015) e.g. by updating the axis parameters. Turning the collision monitoring function on or off requires a restart of the numerical control.

Reaction

Class

5

Abrupt axis stop

Solution

Class

6

Restart of the numerical control

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [-]

Actual operating mode of the axis s. P-AXIS-00015

%3:

Actual value [-]

Previous operating mode of the axis s. P-AXIS-00015

Error type

-

 

70167

Number of collision axis changed.

 

Description

For the collision monitoring function (s. [FCT-C3]) a different axis was selected, since the parameter P-AXIS-00043 for the logical axis number of the collision partner in the axis parameters has changed. Changes in the configuration of the collision monitoring function require a restart of the numerical control.

Reaction

Class

5

Abrupt axis stop

Solution

Class

6

Restart of the numerical control

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [-]

Actual logical axis number of the collision partner s. P-AXIS-00043

%3:

Actual value [-]

Previous logical axis number of the collision partner s. P-AXIS-00043

Error type

-

 

70168

Error in Lightbus drive.

 

Description

An error occurred in the lightbus drive. A further error diagnostic can be done with the diagnostic tools of the drive manufacturer.

Reaction

Class

7

Closed-loop controlled stop of affected axis

Solution

Class

6

Perform an error diagnosis at the drive

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [-]

State of the drive (state byte 3)

Error type

-

 

70169

Drive not enabled.

 

Description

The Lightbus drive is to be moved, although the release of the drive amplifier is not set.

Reaction

Class

8

Open-loop controlled stop of affected axis

Solution

Class

6

Activate the switch for the drive amplifier release

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [-]

State of drive (state byte 3)

Error type

-

 

70170

Drive is not initialized.

 

Description

The drive is to be moved, although it is not initialised. Probably an error in the drive occurred.

Reaction

Class

8

Open-loop controlled stop of affected axis

Solution

Class

6

Perform an error diagnosis at the drive

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [-]

State of drive (state byte 3)

Error type

-

 

70171

Axis movement is not allowed.

 

Description

The interpolation of the axis is to be started, although feed release is not set by the PLC.

Reaction

Class

5

Abrupt axis stop for defective axis

Solution

Class

6

Set ‘feed release’

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

Error type

-

 

70172

Logical interpolator axis can not be connected to the phy. position controller axis.

 

Description

With multiple instantiation of an axis, it is possible to command the same drive by two different channels (successively) without axis change. The parameter P-AXIS-00101 is used to connect a logical interpolator axis to a physical axis in the position controller. However the axis in the position controller could not be found, since the given logical axis number in this parameter does not exist.

Reaction

Class

7

Open-loop controlled stop of affected axis

Solution

Class

6

Correct parameter P-AXIS-00101

Parameter

%1:

Logical axis number [-]

Logical axis number of interpolator axis s. P-AXIS-00016

%2:

Expected value [-]

Logical axis number of physical axis in the position controller, which was not found s. P-AXIS-00016

Error type

11, Error message from position controller.

 

70174 - 70176

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

3

 

Solution

Class

8

Restart of NC-control necessary.

70177

Axis number for recovery not available.

 

Description

The recovery function writes the actual state of the control (e.g. the axis positions) to a permanent data carrier before the control is stopped, in order to reload the data at the next start. However, the data, which was read in, could not be assigned to an axis, since the axis exists no longer in the actual configuration of the control.

Reaction

Class

7

Open-loop controlled stop of affected axis

Solution

Class

6

Drop recovery data or restore old axis configuration

Parameter

%1:

Logical axis number [-]

Nonexistent logicalaxisnumbers. P-AXIS-00016

Error type

-

 

70178

Recovery position greater than positive limit switch.

 

Description

The recovery function writes the actual state of the control (e.g. the axis positions) to a permanent data carrier before the control is stopped, in order to reload the data at the next start. However, the actual position of the axis, which was read in, is greater than the positive software limit switch (s. P-AXIS-00178), since its position changed.

Reaction

Class

7

Open-loop controlled stop of affected axis

Solution

Class

6

Drop recovery data or change the position of the positive software limit switch (s. P-AXIS-00178)

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [0.1 µm or 0,0001°]

Actual position

%4:

Upper limit value [0.1 µm or 0,0001°]

Position of positive software limit switch s. P-AXIS-00178

Error type

-

 

70179

Recovery position smaller than negative limit switch.

 

Description

The recovery function writes the actual state of the control (e.g. the axis positions) to a permanent data carrier before the control is stopped, in order to reload the data at the next start. However, the actual position of the axis, which was read in, is smaller than the negative software limit switch (s. P-AXIS-00177), since its position changed.

Reaction

Class

7

Open-loop controlled stop of affected axis

Solution

Class

6

Drop recovery data or change the position of the negative software limit switch (s. P-AXIS-00177)

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [0.1 µm or 0,0001°]

Actual position

%4:

Lower limit value [0.1 µm or 0,0001°]

Position of negative software limit switch s. P-AXIS-00177

Error type

-

 

70180 / 70181

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

3

 

Solution

Class

8

Restart of NC-control necessary.

70182

Invalid logical axis number for plane compensation.

 

Description

The logical axis number of the first or second master axis for plane compensation (s. [FCT-C5]) is invalid, since its value is zero or does not exist. The axes, whose actual positions influence the correction value, are named master axes.

The function is disabled for the given axis (s. P-AXIS-00174).

Reaction

Class

1

Warning. The function is turned off for affected axis.

Solution

Class

1

Correct the logical axis numbers of the master axes s. P-COMP-00014 and P-COMP-00015

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Logical axis number [-]

Logical axis number of first master axis s. P-COMP-00014

%3:

Logical axis number [-]

Logical axis number of second master axis s. P-COMP-00015

Error type

-

 

70183

No correction table available for plane compensation.

 

Description

There is no correction table for plane compensation (s. [FCT-C5]) available for this axis. The function is disabled for the given axis.

Reaction

Class

3

Warning. The function is turned off for affected axis.

Solution

Class

7

Specify a correction table s. [COMP], P-COMP-00016

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Incorrect value [-]

 

Error type

-

 

70184

Invalid master axis type for plane compensation.

 

Description

The axis type (s. P-AXIS-00018) of the given master axis for plane compensation (s. [FCT-C5]) is invalid. The axes, whose actual positions influence the correction value, are named master axes.

Master- and slave axes for plane compensation must be translatory axes.

Reaction

Class

1

Warning. The function is turned off for affected axis.

Solution

Class

1

Correct the axis type of the master axis s. [COMP], P-AXIS-00018

Parameter

%1:

Logical axis number [-]

Logical axis number of affected master axis s. P-AXIS-00016, P-COMP-00014, P-COMP-00015

%2:

Expected value [-]

Expected axis type of master axis s. P-AXIS-00018

%3:

Actual value [-]

Given axis type of master axis s. P-AXIS-00018

Error type

-

 

70185

Invalid slave axis type for plane compensation.

 

Description

The axis type (s. P-AXIS-00018) of the given slave axis for plane compensation (s. [FCT-C5]) is invalid. The axis, which has to be corrected, is called slave axis.

Master- and slave axes for plane compensation must be translatory axes.

Reaction

Class

1

Warning. The function is turned off for affected axis.

Solution

Class

1

Correct the axis type of the slave axis s. [COMP], P-AXIS-00018

Parameter

%1:

Logical axis number [-]

Logical axis number of affected slave axis s. P-AXIS-00016

%2:

Expected value [-]

Expected axis type of slave axis s. P-AXIS-00018

%3:

Actual value [-]

Given axis type of slave axis s. P-AXIS-00018

Error type

-

 

70186

External command speed without axis in tracking mode.

 

Description

An external command velocity is provided for the axis, although tracking operation is not active.

Reaction

Class

1

Warning

Solution

Class

1

Set tracking operation for the axis

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70187

External command speed for SERCOS-drives not implemented.

 

Description

The numerical control is presently not supporting an external command velocitiy presetting for SERCOS-drives.

Reaction

Class

1

Warning

Solution

Class

1

 

Parameter

%1:

Actual value [1µm/sec or 0,001°/sec]

External command velocity in µm/s

%2:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%3:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70190

Error in DSE-drive while evaluation of drive state.

 

Description

Error within DSE-driver while evaluating the drive state.

Reaction

Class

5

Immediated stopp of the axis.

Solution

Class

6

Check drive state. Do reset.

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis.

%2:

Drive type [-]

Drive type of the axis P-AXIS-00020.

%3:

Block number [-]

Number of the commanded NC-block, resp. instruction number.

Error type

11, Error message from position controller.

 

70191

Axes have been moved. Recovery not possible.

 

Description

The recovery function writes the actual state of the control (e.g. the axis positions) to a permanent data carrier before the control is stopped, in order to reload the data at the next start. Since the axes were moved in the meantime, the recovery data can no longer be used. For example, the stored positions differ from the actual axes positions.

Reaction

Class

7

Closed-loop controlled stop of affected axes

Solution

Class

6

Drop recovery data or do not move the axes

Error type

-

 

70192

SLOPE error at interpolation to selection position after end of tracking operation.

 

Description

During tracking operation it is possible to move the axis manually. If the axis is moved back to its original position at the end of the tracking operation (s. P-AXIS-00258), an interrupted NC program can be continued without a position offset. Therefore, the control moves it with the given velocity (s. P-AXIS-00208) back to the old position, if the difference of the positions at the beginning and the end of the tracking operation is smaller than the given limit (s. P-AXIS-00056). However, an error occurred during interpolation of the command curve. Possible cause is for example a very small position difference.

Reaction

Class

7

Closed-loop controlled stop of axis

Solution

Class

6

Abort the program and reset the control

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Block number [-]

Block number of the NC program, in which the error occurred.

%3:

Actual value [0.1 µm or 0,0001°]

 

%4:

Actual value [0.1 µm or 0,0001°]

 

%5:

Actual value [0.1 µm or 0,0001°]

 

Error type

11, Error message from position controller.

 

70194

Setting reference position while active NC-program not possible.

 

Description

The reference position cannot be set for the axis because either a NC program is executed or the axis is in manual mode.

Reaction

Class

7

Closed-loop controlled stop of affected axis

Solution

Class

6

Abort the execution of the NC-program or deselect manual mode before setting reference position.

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

Error type

11, Error message from position controller.

 

70195

Distance to software limit switch too small for actual command position.

 

Description

The distance to the software limit switch is smaller than the braking distance, required for the given command velocity. Therefore the axis was stopped in order to prevent an actuating of the software limit switch.

Reaction

Class

7

Closed-loop controlled stop of affected axis

Solution

Class

6

Reduce command velocity

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [Increment]

Actual command velocity

%3:

Actual value [Increment]

Actual command position

%4:

Actual value [Increment]

Latest possible braking point

%5:

Actual value [Increment]

Position of positive or negative software limit switch s. P-AXIS-00178, P-AXIS-00177

Error type

11, Error message from position controller.

 

70196

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

 

Solution

Class

8

Restart of NC-control necessary.

70197

Unknown coupling mode for axis coupling.

 

Description

An unkown coupling mode was given for axis coupling (s. [FCT-A9], [HLI]). Valid coupling modes are:

0: HLI_AXIS_COUPLING_INACTIVE: Coupling is not acitve.

1: HLI_AXIS_COUPLING_ZERO: Coupling factor is zero.

2: HLI_AXIS_COUPLING_DIRECT: Coupling factor is 1.

3: HLI_AXIS_COUPLING_MIRROR: Coupling factor is -1.

4: HLI_AXIS_COUPLING_FRACT: Coupling factor is a fracture.

Reaction

Class

7

Closed-loop controlled stop of affected axis

Solution

Class

6

Correct coupling mode

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [-]

Unkown coupling mode

Error type

-

 

70198

Target axis for axis coupling not found.

 

Description

The target axis for axis coupling (s. [FCT-A9], [HLI]) could not be found, since the given logical axis number does not exist.

Reaction

Class

7

Closed-loop controlled stop of affected axis

Solution

Class

6

Correct the given logical axis number

Parameter

%1:

Logical axis number [-]

Given logical axis number of target axis s. P-AXIS-00016

Error type

-

 

70199

Source axis for axis coupling not found.

 

Description

The source axis for axis coupling (s. [FCT-A9], [HLI]) couldn’t be found, since the given logical axis number does not exist.

Reaction

Class

7

Closed-loop controlled stop of affected axis

Solution

Class

6

Correct the given logical axis number of the source axis

Parameter

%1:

Logical axis number [-]

Logical axis number of the target axis s. P-AXIS-00016

%2:

Logical axis number [-]

Given logical axis number of the source axis s. P-AXIS-00016

%3:

Actual value [-]

Number of axis coupling

Error type

-

 

70200

Activation of axis coupling for moved axes not possible.

 

Description

The axis coupling cannot be activated, since at least one axis is moved.

Reaction

Class

7

Closed-loop controlled stop of affected axis

Solution

Class

6

Stop axes before activating the axis coupling

Parameter

%1:

Logical axis number [-]

Logical axis number of the target axis s. P-AXIS-00016

%2:

Logical axis number [-]

Logical axis number of the moved axis s. P-AXIS-00016

%3:

Actual value [-]

 

Error type

-

 

70201

 

 

Description

This error message informs about internal states, error solutions and the place of error in the source.Please give the complete error message data to the CNC manufacturer.

Reaction

Class

5

 

Solution

Class

8

Restart of NC-control necessary.

70202

Modulo range for master-/slave axis not identical.

 

Description

The modulo settings in the axis parameters are not identical for the gantry master and the slave axis.

Solution:

Use the same modulo limits for both axes (s. P-AXIS-00126 for upper and P-AXIS-00127 for lower modulo limit)

Reaction

Class

1

Warning

Solution

Class

7

Use the same modulo limits for both axes

Parameter

%1:

Logical axis number [-]

Logical axis number of the slave axis s. P-AXIS-00016

%2:

Actual value [0.1 µm or 0,0001°]

Upper modulo limit of the slave axiss. P-AXIS-00126

%3:

Logical axis number [-]

Logical axis number of the master axis s. P-AXIS-00016

%4:

Actual value [0.1 µm or 0,0001°]

Upper modulo limit of the master axiss. P-AXIS-00126

Error type

-

 

70204

Reset is locked, since a preceding exceedance of maximum permissible master-/slave path distance occurred.

 

Description

A reset of the control is not possible, since the maximal permissible path distance (s. P-AXIS-00071) between the master- and slave axis during gantry operation was previously exceeded. Resetting the control cannot solve this error.

Reaction

Class

5

 

Solution

Class

6

Restart of the control

Parameter

%1:

Actual value [0.1 µm or 0,0001°]

Actual position difference between master and slave

%2:

Limit value [0.1 µm or 0,0001°]

Maximum permissible position difference s. P-AXIS-00071

%3:

Logical axis number [-]

Logical axis number of the target axis s. P-AXIS-00016

%4:

Actual value [0.1 µm or 0,0001°]

Actual position of the slave axis

%5:

Actual value [0.1 µm or 0,0001°]

Actual position of the master axis

Error type

-

 

70205

Maximum acceleration (a_max) of master-/slave axis is different.

 

Description

The given maximum allowable accelerations for the gantry master and slave axis are not identical.

Solution:

Use the same maximum permissible axis acceleration (s. P-AXIS-00008) for both axes.

Reaction

Class

1

Warning

Solution

Class

1

Use the same maximum permissible axis acceleration for both axes

Parameter

%1:

Logical axis number [-]

Logical axis number of the slave axis s. P-AXIS-00016

%2:

Incorrect value [1mm/sec^2 or 1°/sec^2]

Maximum permissible axis acceleration of the slave axis s. P-AXIS-00008

%3:

Logical axis number [-]

Logical axis number of the master axis s. P-AXIS-00016

%4:

Actual value [1mm/sec^2 or 1°/sec^2]

Maximum permissible axis acceleration of the master axis s. P-AXIS-00008

%5:

Corrected value [1mm/sec^2 or 1°/sec^2]

Correct value for the maximum axis acceleration

Error type

-

 

70206

Emergency acceleration (a_emergency) of master-/slave axis is different.

 

Description

The given decelerations for an emergency stop for the gantry master and slave axis are not identical.

Solution:

Use the same deceleration (s. P-AXIS-00003) for both axes

Reaction

Class

1

Warning

Solution

Class

1

Use the same deceleration for an emergency stop for both axes

Parameter

%1:

Logical axis number [-]

Logical axis number of the slave axis s. P-AXIS-00016

%2:

Incorrect value [1mm/sec^2 or 1°/sec^2]

Deceleration for an emergency stop of the slave axis s. P-AXIS-00003

%3:

Logical axis number [-]

Logical axis number of the master axis s. P-AXIS-00016

%4:

Actual value [1mm/sec^2 or 1°/sec^2]

Deceleration for an emergency stop of the master axis s. P-AXIS-00003

%5:

Corrected value [1mm/sec^2 or 1°/sec^2]

Correct value for the deceleration

Error type

-

 

70207

Error reaction (cnc_controlled_stop_after_error) of master-/slave axis is different.

 

Description

The given error reactions for the gantry master and slave axis are not identical. It is possible to choose between drive internal and CNC controlled error reaction (s. P-AXIS-00254). The master and slave axis for gantry operation must use the same error reaction.

Solution:

Use the same error reaction (s. P-AXIS-00254) for both axes

Reaction

Class

1

Warning

Solution

Class

1

Use the same error reaction for both axes

Parameter

%1:

Logical axis number [-]

Logical axis number of the slave axis s. P-AXIS-00016

%2:

Incorrect value [-]

Error reaction of the slave axis s. P-AXIS-00254

%3:

Corrected value [-]

Expected error reaction s. P-AXIS-00254

Error type

-

 

70208

Maximum acceleration too small (smaller 1 increment per cycle).

 

Description

The maximum permissible axis acceleration given in the axis parameters (s. P-AXIS-00008) is too small.

The position controller uses “0.1 µm per (cycle time)^2” as dimension of the maximum permissible axis acceleration (1 increment is equivalent to 0.1 µm for translatory and 0.0001° for rotatory axes). The smallest representable acceleration value in the position controller is therefore “0.1 µm per (cycle time)^2” or “0.0001° per (cycle time)^2”. The in the axis parameters given acceleration value (dimension mm/s^2 or °/s^2) is transformed to the dimension used in the position controller. The acceleration value cannot be represented in the position controller, if it is too small.

Solution:

- Increase maximum permissible axis acceleration s. P-AXIS-00008

- Increase the cycle time of the control

Reaction

Class

1

Warning and correction of value

Solution

Class

1

Increase maximum permissible axis acceleration

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [1µm/sec or 0,001°/sec]

Given maximum permissible axis acceleration s.

%3:

Corrected value [1µm/sec or 0,001°/sec]

Minimum value allowed for maximum permissible axis acceleration

Error type

2, Error message by data transfer from parameter list into control device.

 

70209

Emergency deceleration too small (smaller 1 increment per cycle).

 

Description

The deceleration for an emergency stop given in the axis parameters (s. P-AXIS-00003) is too small.

The position controller uses “0.1 µm per (cycle time)^2” as dimension of the emergency deceleration (1 increment is equivalent to 0.1 µm for translatory and 0.0001° for rotatory axes). The smallest representable deceleration value in the position controller is therefore “0.1 µm per (cycle time)^2” or “0.0001° per (cycle time)^2”. The in the axis parameters given deceleration value (dimension mm/s^2 or °/s^2) is transformed to the dimension used in the position controller. The deceleration value cannot be represented in the position controller, if it is too small.

Solution:

- Increase deceleration for an emergency stop s. P-AXIS-00003

- Increase the cycle time of the control

Reaction

Class

1

Warning and correction of value

Solution

Class

1

Increase the deceleration

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [1µm/sec or 0,001°/sec]

Given deceleration for an emergency stop s. P-AXIS-00003

%3:

Corrected value [1µm/sec or 0,001°/sec]

Minimum value allowed for deceleration

Error type

2, Error message by data transfer from parameter list into control device.

 

70210

Terminal KL2521 signals error. (state in wert_1).

 

Description

Terminal KL2521 reports an error. A further error diagnoses can be done with the documentation of the manufacturer.

Reaction

Class

8

Gesteuerter Stopp der betroffenen Achse

Solution

Class

6

Perform an error diagnosis at the drive

Parameter

%1:

Actual value [-]

Status byte of encoder

Error type

-

 

70211

Master-axis for cross-compensation not present.

 

Description

The given master axis for cross-compensation (s. [FCT-C5]) is not present.

Reaction

Class

7

Closed-loop controlled stop of affected axis

Solution

Class

7

Specify a valid logical axis number s. P-COMP-00005

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Logical axis number [-]

Given logical axis number of the master axis, which is not present.

(s. P-COMP-00005)

%3:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%4:

Block number [-]

Block number of the NC program, in which the error occurred

Error type

11, Error message from position controller.

 

70212

Value of 'field_bus_allows_optimized_schedule' is not identical for all axes.

 

Description

The setting “field_bus_allows_optimised_schedule” in the axis parameters must be identical for all axes.

This setting is turned off by default. In this case, the position controller calculates the set values first by using the command values, which were calculated by the interpolator in the previous cycle. Afterwards new command values are requested from the interpolator. Therefore the time is reduced, which is needed for the calculation of the set values (e.g. reducing the temporal jitter).

If the setting is turned on, new command values are requested from the interpolator at the beginning of every controller cycle. The set variables are calculated afterwards. Therefore, the cycle offset (one cycle) of the generated command values is eliminated.

Reaction

Class

1

Warning. The function is turned off.

Solution

Class

1

Use the identical setting for all axes

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

Setting for actual axis

%4:

Incorrect value [-]

Global setting

Error type

11, Error message from position controller.

 

70215

Interface to CANopen axis not available.

 

Description

There is no output interface configured for the CANopen axis.

Reaction

Class

1

Output of a warning.

Solution

Class

1

Configuration of an interface for the CANopen axis.

Error type

-

 

70216

Interface from CANopen axis not available.

 

Description

There is no input interface configured for the CANopen axis.

Reaction

Class

1

Output of a warning.

Solution

Class

1

Configuration of an input interface for the CANopen axis.

Error type

-

 

70217

Torque limit prematureally exceeded.

 

Description

The torque limit while torque homing is prematureally exceed before the minimum distance kenngr.homing.torq_min_distance is reached.

Reaction

Class

5

Abrupt axis stop for defective axis, feed hold for the other axes.

Solution

Class

6

Check minimum distance for torque homing and do nc reset.

Parameter

%1:

Logical axis number [-]

Logische Achsnummer P-AXIS-00016 der betroffenen Achse.

%2:

Actual value [0,1%]

Actual torque value.

%3:

Limit value [0,1%]

Maximum torque value.

%4:

Actual value [0.1 µm or 0,0001°]

Actual distance already moved.

%5:

Limit value [0.1 µm or 0,0001°]

Minimum distance kenngr.homing.torq_min_distance for torque homing.

Error type

11, Error message from position controller.

 

70218

HLI activates torque limit while torque homing.

 

Description

During torque homing the PLC wants to activate a torque limitation.

Reaction

Class

5

Immediate axis stop for defective axis, feed hold for the other axes.

Solution

Class

6

Do reset.

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of the axis.

Error type

11, Error message from position controller.

 

70220

Maximum speed was exceeded while torque limit is active.

 

Description

The maximum permissible speed P-AXIS-00314 while active torque limit is exceeded.

Reaction

Class

5

Abrupt axis stop for defective axis, feed hold for the other axes.

Solution

Class

6

Check actual speed or maximum permissible speed P-AXIS-00314 and do nc reset.

Parameter

%1:

Logical axis number [-]

Logische Achsnummer P-AXIS-00016 der betroffenen Achse.

%2:

Actual value [1µm/sec or 0,001°/sec]

Actual value for velocity.

%3:

Limit value [1µm/sec or 0,001°/sec]

Limit value P-AXIS-00314.

Error type

11, Error message from position controller.

 

70221

Antrieb ist nicht bereit zur Interpolation.

 

Description

The CANopen-drive is to be moved, although it is not in the state „Operation enabled“ (s. documentation of the drive manufacturer). Therefore it cannot follow the given command values.

Possible solutions:

- Check if the drive releases in the PLC were set

- Possibly the CANopen state must be gone through again after a drive error (Remove drive releases and set them again)

- Check if the drive releases in the PLC were set in the right order („Drive On“ -> „Torque Permission“ -> „Release Feedhold“, s. [HLI - Control commands of an axis]). Perhaps the releases were set too fast one after the other.

- Check the hardware release at the drive amplifier.

Reaction

Class

5

Abrupt stop of affected axis

Solution

Class

6

Check drive releases

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis

%2:

Drive type [-]

Drive type P-AXIS-00020 of affected axis

%3:

Actual value [-]

Status word of the drive

%4:

Block number [-]

Block number of NC-program, in which the error occurred.

Error type

-

 

70222

Error in CANOpen drive.

 

Description

The CANOpen drive reports an error. Check the status of the drive. A further error diagnosis can be done with the documentation of the drive manufacturer.

the position controller of the cnc stops the axis, If cnc-controlled error reaction is used (s. P-AXIS-00254. However if the drive performs its own error reaction, the control stops calculating command values for the drive (abrupt stop).

Reaction

Class

0

Controlled orabrupt axis stop

Solution

Class

6

Consult the documentation of the drive manufacturer

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type of affected axis s. P-AXIS-00020

%3:

Actual value [-]

CANOpen drive status

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70223

Negative hardware limit switch of drive has been actuated.

 

Description

The drive reports, that the negative hardware limit switch is actuated.

Possible causes:

- An incorrect NC program

- Overshoot of axis is too wide.

Possible solutions:

- Correct the NC program.

- Check the controller settings of the drive.

Reaction

Class

5

Abrupt stop of affected axis. The drive executes according to the drive setting its own error reaction.

Solution

Class

6

Correct the NC-program, check controller settings

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis

%2:

Drive type [-]

Drive type P-AXIS-00020 of affected axis

%3:

Block number [-]

Block number of NC-program, in which the error occurred.

%4:

Actual value [0.1 µm or 0,0001°]

Actual command position

Error type

11, Error message from position controller.

 

70224

Positive hardware limit switch of drive has been actuated.

 

Description

The drive reports, that the positive hardware limit switch is actuated.

Possible causes:

- An incorrect NC program

- Overshoot of axis is too wide.

Possible solutions:

- Correct the NC program.

- Check the controller settings of the drive.

Reaction

Class

5

Abrupt stop of affected axis. The drive executes according to the drive setting its own error reaction.

Solution

Class

6

Correct the NC-program, check controller settings

Parameter

%1:

Logical axis number [-]

Logical axis number P-AXIS-00016 of affected axis

%2:

Drive type [-]

Drive type P-AXIS-00020 of affected axis

%3:

Block number [-]

Block number of NC-program, in which the error occurred.

%4:

Actual value [0.1 µm or 0,0001°]

Actual command position

Error type

11, Error message from position controller.

 

70225

Maximum speed was exceeded while speed monitoring is active.

 

Description

The maximum permissible speed P-AXIS-00311 while active speed monitoring is exceeded.

Reaction

Class

7

 

Solution

Class

6

Check actual speed or maximum permissible speed P-AXIS-00311 and do nc reset.

Parameter

%1:

Logical axis number [-]

Logische Achsnummer P-AXIS-00016 der betroffenen Achse.

%2:

Actual value [1µm/sec or 0,001°/sec]

Actual value for velocity.

%3:

Limit value [1µm/sec or 0,001°/sec]

Limit value P-AXIS-00311.

Error type

11, Error message from position controller.

 

70229

Number of cycles for smooth coupling/decoupling exceeds max limit.

 

Description

The correction values of the cross compensation (s. [FCT-C5 - Cross compensation]) can be driven out with a filter in several cycles of the position controller. The number of the used filter cycles is specified in the parameter P-COMP-00026, which is part of the compensation data list. (s. [COMP - Cross compensation]). However, the found value is too large. The filter cycles are reduced to the maximum permissible value (application dependent).

Reaction

Class

1

Warning, reduction of filter cycles on maximum permissible value.

Solution

Class

1

Reduce the filter cycles in the axis compensation list s. P-COMP-00026

Parameter

%1:

Logical axis number [-]

Logical axis number of affected slave axis s. P-AXIS-00016

%2:

Actual value [-]

Number of filter cycles given in the compensation data list s. P-COMP-00026

%3:

Corrected value [-]

Number of maximum permissible filter cycles (application dependent)

%4:

Block number [-]

Block number of the NC program, in which the error occurred.

Error type

11, Error message from position controller.

 

70230

GANTRY slave axis exceeds by referencing the maximum permissible path.

 

Description

A gantry slave axis has exceeded the maximum permissible movement distance for homing defined in P-AXIS-00284. The error message is issued by the master axis of the gantry configuration.

Reaction

Class

7

Closed-loop controlled halt of axis

Solution

Class

6

Check why homing was not finished in time. Possible reasons are:

-Wrong position of reference cam.

-Erroneous wiring of reference cam or zero pulse signal of encoder.

-Check transfer of reference cam on HLI/ in PLC. Is the reference cam signal transfered to the corret axis?

-Check homing parameters in NC.

-Check homing parameters of drive/terminal.

Parameter

%1:

Logical axis number [-]

Logical axis number of master axis axis s. P-AXIS-00016

%2:

Logical axis number [-]

Logical axis number of slave axis axis s. P-AXIS-00016

%3:

Actual value [0.1 µm or 0,0001°]

Distance moved by the slave axis.

%4:

Limit value [0.1 µm or 0,0001°]

Maximum permissible distance for slave axis, see. P-AXIS-00284

%5:

Actual value [-]

Relative distance the axis moved in the actual cycle, determines movement direction of the axis.

Error type

11, Error message from position controller.

 

70231

Axis shall be moved although drive does not supply valid actual data.

 

Description

An axis shall be moved although the drive does not deliver valid actual values.

Reaction

Class

5

Immidiate stop of axis

Solution

Class

6

Possible reasons for this error are:

-Interruption of bus connection to drive.

-Drive is not ready for data exchenge.

Parameter

%1:

Logical axis number [-]

Logical axis number of master axis axis s. P-AXIS-00016

%2:

Drive type [-]

Drive type s. P-AXIS-00016

%3:

Actual value [-]

Valid indication for drive actual data.

%4:

Block number [-]

Block number of NC program.

Error type

-

 

70242

The unit of the correction values is invalid.

 

Description

In a given compensation data list(s. [COMP])the unit of the compensation values for axis compensation (s. [FCT-C5]) is unknown. The correction values can be specified metrical in 0.1 µm (1) or in increments (0). However, for plane and cross compensations increments are only allowed for path resolutions of one (of the measuring systems of master and slave axes s. P-AXIS-00234, P-AXIS-00233).

Solution:

- For cross compensation: Correct parameter

- For plane compensation: Correct parameter P-COMP-00008

Reaction

Class

3

Warning, compensation is turned off for affected axis

Solution

Class

1

Correct given unit of the correction values

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Incorrect value [-]

Incorrect units. P-COMP-00003, P-COMP-00008

%3:

Limit value [-]

Parameter value for incremental compensation values

%4:

Limit value [-]

Parameter value for metrical compensation values

Error type

-

 

70243

Invalid resolution of slave axis for plane compensation.

 

Description

The correction values for plane compensation(s. [FCT-C5 - Plane compensation])were specified in increments in the corresponding compensation data list (s. [COMP]). Increments are only allowed for path resolutions of the measuring system of one (s. P-AXIS-00234, P-AXIS-00233). However, the slave axis (the axis, which has to be compensated) uses a different path resolution than one.

Solution:

- Change parameter P-COMP-00008 in the compensation data list to one and specify the correction values in 0.1 µm (metrical).

Reaction

Class

3

Warning, compensation is turned off for affected axis

Solution

Class

1

Adjust parameter P-COMP-00008 and the compensation values

Parameter

%1:

Logical axis number [-]

Logical axis number of affected slave axis s. P-AXIS-00016

%2:

Incorrect value [-]

Path resolution of the measuring system of the slave axis s. P-AXIS-00233, P-AXIS-00234

%3:

Expected value [Increment]

Expected path resolution of the measuring system s. P-AXIS-00233, P-AXIS-00234

Error type

11, Error message from position controller.

 

70244

No correction table available for cross compensation.

 

Description

The cross compensation is activated in the axis parameters for an axis (s. [FCT-C5 - Cross compensation], P-AXIS-00047), but the compensation data list, which contains the correction values, is missing.

Solution:

If the cross compensation is activated for an axis, then a compensation data list (s. [COMP - Cross compensation]) has to be specified in the start-up data file (s. [STUP], P-STUP-00016, P-STUP-00017, P-STUP-00036)

Example (extract from start-up data file):

zahl_kw 1

achs_kw[0] ..\listen\achskw3.lis

achs_kw_log_ax_nr[0] 3

Reaction

Class

3

Warning and disabling of axis compensation

Solution

Class

1

Specify a compensation data list

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

Error type

-

 

70245

The command positions for cross compensation are not sorted in an ascending order.

 

Description

For the cross compensation (s. [FCT-C5 - Cross compensation]) the correction values are given in the compensation data lists for defined interpolation points (s. [COMP - Cross compensation]). Between these points, the correction values are determined using linear interpolation. Therefore, they must be arranged according to their position in an ascending order.

A possible error cause can be using less interpolation points than the number given in the parameter P-COMP-00004 since the positions of the unused points are set to zero.

Example (extract from compensation data list):

kw.crosscomp.table[0].sollw

0

kw.crosscomp.table[0].correction

0

kw.crosscomp.table[1].sollw

100000

kw.crosscomp.table[1].correction

1000

kw.crosscomp.table[2].sollw

300000

kw.crosscomp.table[2].correction

3000

kw.crosscomp.table[3].sollw

200000

kw.crosscomp.table[3].correction

2000

Correct:

kw.crosscomp.table[0].sollw

0

kw.crosscomp.table[0].correction

0

kw.crosscomp.table[1].sollw

100000

kw.crosscomp.table[1].correction

1000

kw.crosscomp.table[2].sollw

200000

kw.crosscomp.table[2].correction

2000

kw.crosscomp.table[3].sollw

300000

kw.crosscomp.table[3].correction

3000

Reaction

Class

3

Warning and disabling of axis compensation

Solution

Class

1

Correct compensation data list s. P-COMP-00006

Parameter

%1:

Logical axis number [-]

Logical axis number of affected axis s. P-AXIS-00016

%2:

Actual value [Increment]

Position of last interpolation point s. P-COMP-00006

%3:

Incorrect value [Increment]

Position of actual interpolation point s. P-COMP-00006

%4:

Actual value [-]

Index of actual interpolation point

Error type

11, Error message from position controller.

 

70246

Logical axis number of master axis for cross compensation is invalid.

 

Description

The cross compensation (s. [FCT-C5 - Cross compensation]) is activated for the axis in the axis parameters. However, the logical axis number of the master axis (the axis, which position influences the slave axis s. P-COMP-00005) given in the compensation data list (s. [COMP - Cross compensation]) is invalid.

Reaction

Class

3

Warning and disabling of axis compensation

Solution

Class

7

Specify a valid logical axis number s.

Parameter

%1:

Logical axis number [-]

Logical axis number of affected slave axis s. P-AXIS-00016

%2:

Logical axis number [-]

Invalid logical axis number of master axis s. P-COMP-00005

Error type

11, Error message from position controller.

 

70247

Invalid slave axis type for cross compensation.

 

Description

The type of the slave axis (s. P-AXIS-00018) cannot be compensated with the cross compensation (s. [FCT-C5 - Cross compensation]). For cross compensation the master and the slave axis must be linear axis.

Reaction

Class

3

Warning and disabling of axis compensation

Solution

Class

1

 

Parameter

%1:

Logical axis number [-]

Logical axis number of affected slave axis s. P-AXIS-00016

%2:

Incorrect value [-]

Axis type of slave axiss. P-AXIS-00018

%3:

Expected value [-]

Expected axis types. P-AXIS-00018

Error type

-

 

70248

Invalid master axis type for cross compensation.

 

Description

The type of the master axis (s. P-AXIS-00018) cannot be used with the cross compensation (s. [FCT-C5 - Cross compensation]). For cross compensation the master and the slave axis must be linear axis.

Reaction

Class

3

Warning and disabling of axis compensation

Solution

Class

1

 

Parameter

%1:

Logical axis number [-]

Logical axis number of affected master axiss. P-COMP-00005

%2:

Incorrect value [-]

Axis type of master axiss. P-AXIS-00018

%3:

Expected value [-]

Expected axis types. P-AXIS-00018

Error type

-

 

70249

Invalid resolution of slave axis for cross compensation.

 

Description

The correction values for cross compensation(s. [FCT-C5 - Cross compensation])were specified in increments in the corresponding compensation data list (s. [COMP]). Increments are only allowed for path resolutions of the measuring system of one (s. P-AXIS-00234, P-AXIS-00233). However, the slave axis (the axis, which has to be compensated) uses a different path resolution than one.

Solution:

- Change parameter P-COMP-00003 in the compensation data list to one and specify the correction values in 0.1 µm (metrical).

Reaction

Class

3

Warning, compensation is turned off for affected axis

Solution

Class

1

Adjust parameter P-COMP-00008 and the compensation values

Parameter

%1:

Logical axis number [-]

Logical axis number of affected slave axis s. P-AXIS-00016

%2:

Incorrect value [-]

Path resolution of the measuring system of the slave axis s. P-AXIS-00233, P-AXIS-00234

%3:

Expected value [Increment]

Expected path resolution of the measuring system s. P-AXIS-00233, P-AXIS-00234

Error type

11, Error message from position controller.