Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection

Notes

By a user-side adjustment with a connected bridge sensor, the measurement uncertainity related to gain and offset error can be significant reduced.

The integrated switcheable shunt resistor can be used to generate a predictable detuning or, in case of deviation, a correction factor.

To calculate the quarter-bridge:

Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 1:Fig.16: Connection of the quarter bridge

Explanation:

 

The strain relationship (µStrain, µε) is as follows:

Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 2:

For the quarter-bridge, N=1 always applies.

The relationship between UBridge/UExc and ∆R1 is non-linear:

Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 3:Fig.17: Relationship between UBridge/UExc and ∆R1

The EPP3504/ ERP3504 devices apply internal linearization so that the output is already linearized

Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 4:

since the internal calculation is based on UExc'.

Measurement mode

Measuring bridge/StrainGauge SG 1/4-bridge 120 Ω 2/3-wire

32 mV/V

8 mV/V

4 mV/V (comp.) 5)

2 mV/V (comp.) 5)

Measuring range, nominal

±32 mV/V [corresponds to ±64,000 µε at K=2]

120 ±15.36 Ω

±8 mV/V [corresponds to ±16,000 µε at K=2]

120 ±3.84 Ω

±4 mV/V [corresponds to ±8,000 µε at K=2]

120 ±1.92 Ω

±2 mV/V [corresponds to ±4,000 µε at K=2]

120 ±0.96 Ω

Measuring range, end value (FSV)

32 mV/V

8 mV/V

4 mV/V

2 mV/V

Measuring range, technically usable

±34.359... mV/V

±8.589... mV/V

±4.294... mV/V

±2.147... mV/V

PDO resolution

24 bit (including sign)

PDO LSB (Extended Range)

0.128 ppm
4.096 nV/V

0.128 ppm
1.024 nV/V

0.128 ppm
0.512 nV/V

0.128 ppm
0.256 nV/V

PDO LSB (Legacy Range)

0.119… ppm
3.814.. nV/V

0.119… ppm
0.9535 nV/V

0.119… ppm
0.47675 nV/V

0.119… ppm
0.238375 nV/V

Basic accuracy: Measuring deviation at 23°C, with averaging, typ. 2) 6)

without Offset

< ±0.026 %FSV
< ±260 ppmFSV
< ±8.3 µV/V

< ±0.08 %FSV
< ±800 ppmFSV
< ±6.4 µV/V

< ±0.16 %FSV
< ±1600 ppmFSV
< ±6.4 µV/V

< ±0.32 %FSV
< ±3200 ppmFSV
< ±6.4 µV/V

incl. Offset

< ±0.1 %FSV
< ±1000 ppmFSV
< ±32 µV/V

< ±0.4 %FSV
< ±4000 ppmFSV
< ±32 µV/V

< ±0.8 %FSV
< ±8000 ppmFSV
< ±32 µV/V

< ±1.6 %FSV
< ±16000 ppmFSV
< ±32 µV/V

Extended basic accuracy: Measuring deviation at 0…55°C, with averaging, typ. 2) 6)

without Offset

< ±0.164 %FSV
< ±1640 ppmFSV
< ±52.5 µV/V

< ±0.565 %FSV
< ±5650 ppmFSV
< ±45.2 µV/V

< ±1.1295 %FSV
< ±11295 ppmFSV
< ±45.2 µV/V

< ±2.2585 %FSV
< ±22585 ppmFSV
< ±45.2 µV/V

incl. Offset

< ±0.1995 %FSV
< ±1995 ppmFSV
< ±63.8 µV/V

< ±0.718 %FSV
< ±7180 ppmFSV
< ±57.4 µV/V

< ±1.436 %FSV
< ±14360 ppmFSV
< ±57.4 µV/V

< ±2.872 %FSV
< ±28720 ppmFSV
< ±57.4 µV/V

Offset/Zero point deviation (at 23°C) 4)

EOffset

< 960 ppmFSV

< 3920 ppmFSV

< 7840 ppmFSV

< 15680 ppmFSV

Gain/scale/amplification deviation (at 23°C)

EGain

< 160 ppm

< 520 ppm

< 1040 ppm

< 2080 ppm

Non-linearity over the whole measuring range

ELin

< 200 ppmFSV

< 600 ppmFSV

< 1200 ppmFSV

< 2400 ppmFSV

Repeatability, over 24 h, with averaging

ERep

< 25 ppmFSV

< 100 ppmFSV

< 200 ppmFSV

< 400 ppmFSV

Common-mode rejection ratio (without filter) 3)

tbd.

tbd.

tbd.

tbd.

Common-mode rejection ratio (with 50/60 Hz FIR filter) 1) 3)

tbd.

tbd.

tbd.

tbd.

Temperature coefficient, typ.

TcGain

< 20 ppm/K

< 48 ppm/K

< 96 ppm/K

< 192 ppm/K

TcOffset

< 50 ppmFSV/K
< 1.6 µV/V/K

< 180 ppmFSV/K
< 1.44 µV/V/K

< 360 ppmFSV/K
< 1.44 µV/V/K

< 720 ppmFSV/K
< 1.44 µV/V/K

Largest short-term deviation during a specified electrical interference test

tbd. %FSV

 

tbd. %FSV

 

tbd. %FSV

 

tbd. %FSV

 

Input impedance ±Input 1

Differential

tbd.

tbd.

tbd.

tbd.

CommonMode

tbd.

tbd.

tbd.

tbd.

Input impedance ±Input 2

3-wire

 

Differential

tbd.

tbd.

tbd.

tbd.

CommonMode

tbd.

tbd.

tbd.

tbd.

Noise (preliminary data):

Measurement mode

Measuring bridge/StrainGauge SG 1/4-bridge 120 Ω 2/3-wire

32 mV/V

8 mV/V

4 mV/V (comp.) 5)

2 mV/V (comp.) 5)

Noise (without filtering, at 23°C)

ENoise, PtP

285.0 ppmFSV
2227 digits
9.12 µV/V

< 1000.0 ppmFSV
< 7813 digits
< 8.0 µV/V

< 2000.0 ppmFSV
< 15625 digits
< 8.0 µV/V

< 4000.0 ppmFSV
< 31250 digits
< 8.0 µV/V

ENoise, RMS

50.0 ppmFSV
391 digits
1.6 µV/V

< 150.0 ppmFSV
< 1172 digits
< 1.2 µV/V

< 300.0 ppmFSV
< 2344 digits
< 1.2 µV/V

< 600.0 ppmFSV
< 4688 digits
< 1.2 µV/V

Max. SNR

86.0 dB

> 76.5 dB

> 70.5 dB

> 64.4 dB

Noisedensity@1kHz

0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 5:

< 0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 6:

< 0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 7:

< 0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 8:

Noise (with 50 Hz FIR filter, at 23°C) 1)

ENoise, PtP

20.0 ppmFSV
156 digits
0.64 µV/V

< 60.0 ppmFSV
< 469 digits
< 0.48 µV/V

< 120.0 ppmFSV
< 938 digits
< 0.48 µV/V

< 240.0 ppmFSV
< 1875 digits
< 0.48 µV/V

ENoise, RMS

4.0 ppmFSV
31 digits
0.13 µV/V

< 12.0 ppmFSV
< 94 digits
< 0.1 µV/V

< 24.0 ppmFSV
< 188 digits
< 0.1 µV/V

< 48.0 ppmFSV
< 375 digits
< 0.1 µV/V

Max. SNR

108.0 dB

98.4 dB

> 92.4 dB

> 86.4 dB

Measurement mode

Measuring bridge/StrainGauge SG 1/4-bridge 350 Ω 2/3-wire

32 mV/V

8 mV/V

4 mV/V (comp.) 5)

2 mV/V (comp.) 5)

Measuring range, nominal

±32 mV/V [corresponds to ±64,000 µε at K=2]

350 ±44.8 Ω

±8 mV/V [corresponds to ±16,000 µε at K=2]

350 ±11.2 Ω

±4 mV/V [corresponds to ±8,000 µε at K=2]

350 ±5.6 Ω

±2 mV/V [corresponds to ±4,000 µε at K=2]

350 ±2.8 Ω

Measuring range, end value (FSV)

32 mV/V

8 mV/V

4 mV/V

2 mV/V

Measuring range, technically usable

±34.359... mV/V

±8.589... mV/V

±4.294... mV/V

±2.147... mV/V

PDO resolution

24 bit (including sign)

PDO LSB (Extended Range)

0.128 ppm
4.096 nV/V

0.128 ppm
1.024 nV/V

0.128 ppm
0.512 nV/V

0.128 ppm
0.256 nV/V

PDO LSB (Legacy Range)

0.119… ppm
3.814.. nV/V

0.119… ppm
0.9535 nV/V

0.119… ppm
0.47675 nV/V

0.119… ppm
0.238375 nV/V

Basic accuracy: Measuring deviation at 23°C, with averaging, typ. 2) 6)

without Offset

< ±0.022 %FSV
< ±220 ppmFSV
< ±7 µV/V

< ±0.08 %FSV
< ±800 ppmFSV
< ±6.4 µV/V

< ±0.16 %FSV
< ±1600 ppmFSV
< ±6.4 µV/V

< ±0.32 %FSV
< ±3200 ppmFSV
< ±6.4 µV/V

incl. Offset

< ±0.1 %FSV
< ±1000 ppmFSV
< ±32 µV/V

< ±0.4 %FSV
< ±4000 ppmFSV
< ±32 µV/V

< ±0.8 %FSV
< ±8000 ppmFSV
< ±32 µV/V

< ±1.6 %FSV
< ±16000 ppmFSV
< ±32 µV/V

Extended basic accuracy: Measuring deviation at 0…55°C, with averaging, typ. 2) 6)

without Offset

< ±0.0995 %FSV
< ±995 ppmFSV
< ±31.8 µV/V

< ±0.3715 %FSV
< ±3715 ppmFSV
< ±29.7 µV/V

< ±0.7425 %FSV
< ±7425 ppmFSV
< ±29.7 µV/V

< ±1.485 %FSV
< ±14850 ppmFSV
< ±29.7 µV/V

incl. Offset

< ±0.144 %FSV
< ±1440 ppmFSV
< ±46.1 µV/V

< ±0.5565 %FSV
< ±5565 ppmFSV
< ±44.5 µV/V

< ±1.113 %FSV
< ±11130 ppmFSV
< ±44.5 µV/V

< ±2.2255 %FSV
< ±22255 ppmFSV
< ±44.5 µV/V

Offset/Zero point deviation (at 23°C) 4)

EOffset

< 970 ppmFSV

< 3920 ppmFSV

< 7840 ppmFSV

< 15680 ppmFSV

Gain/scale/amplification deviation (at 23°C)

EGain

< 120 ppm

< 440 ppm

< 880 ppm

< 1760 ppm

Non-linearity over the whole measuring range

ELin

< 180 ppmFSV

< 650 ppmFSV

< 1300 ppmFSV

< 2600 ppmFSV

Repeatability, over 24 h, with averaging

ERep

< 25 ppmFSV

< 100 ppmFSV

< 200 ppmFSV

< 400 ppmFSV

Common-mode rejection ratio (without filter) 3)

tbd.

tbd.

tbd.

tbd.

Common-mode rejection ratio (with 50/60 Hz FIR filter) 1) 3)

tbd.

tbd.

tbd.

tbd.

Temperature coefficient, typ.

TcGain

< 12 ppm/K

< 50 ppm/K

< 100 ppm/K

< 200 ppm/K

TcOffset

< 30 ppmFSV/K
< 0.96 µV/V/K

< 110 ppmFSV/K
< 0.88 µV/V/K

< 220 ppmFSV/K
< 0.88 µV/V/K

< 440 ppmFSV/K
< 0.88 µV/V/K

Largest short-term deviation during a specified electrical interference test

tbd. %FSV

 

tbd. %FSV

 

tbd. %FSV

 

tbd. %FSV

 

Input impedance ±Input 1

Differential

tbd.

tbd.

tbd.

tbd.

CommonMode

tbd.

tbd.

tbd.

tbd.

Input impedance ±Input 2

3-wire

 

 

 

 

Differential

tbd.

tbd.

tbd.

tbd.

CommonMode

tbd.

tbd.

tbd.

tbd.

Noise (preliminary data):

Measurement mode

Measuring bridge/StrainGauge SG 1/4-bridge 350 Ω 2/3-wire

 

32 mV/V

8 mV/V

4 mV/V (comp.) 5)

2 mV/V (comp.) 5)

Noise (without filtering, at 23°C)

ENoise, PtP

290.0 ppmFSV
2266 digits
9.28 µV/V

< 1000.0 ppmFSV
< 7813 digits
< 8.0 µV/V

< 2000.0 ppmFSV
< 15625 digits
< 8.0 µV/V

< 4000.0 ppmFSV
< 31250 digits
< 8.0 µV/V

ENoise, RMS

50.0 ppmFSV
391 digits
1.6 µV/V

< 160.0 ppmFSV
< 1250 digits
< 1.28 µV/V

< 320.0 ppmFSV
< 2500 digits
< 1.28 µV/V

< 640.0 ppmFSV
< 5000 digits
< 1.28 µV/V

Max. SNR

86.0 dB

> 75.9 dB

> 69.9 dB

> 63.9 dB

Noisedensity@1kHz

0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 9:

< 0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 10:

< 0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 11:

< 0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 12:

Noise (with 50 Hz FIR filter, at 23°C) 1)

ENoise, PtP

15.0 ppmFSV
117 digits
0.48 µV/V

< 50.0 ppmFSV
< 391 digits
< 0.4 µV/V

< 100.0 ppmFSV
< 781 digits
< 0.4 µV/V

< 200.0 ppmFSV
< 1563 digits
< 0.4 µV/V

ENoise, RMS

3.0 ppmFSV
23 digits
0.1 µV/V

< 9.0 ppmFSV
< 70 digits
< 0.07 µV/V

< 18.0 ppmFSV
< 141 digits
< 0.07 µV/V

< 36.0 ppmFSV
< 281 digits
< 0.07 µV/V

Max. SNR

110.5 dB

100.9 dB

> 94.9 dB

> 88.9 dB

Measurement mode

Measuring bridge/StrainGauge SG 1/4-bridge 1 kΩ 2/3-wire

 

32 mV/V

8 mV/V

4 mV/V (comp.) 5)

2 mV/V (comp.) 5)

Measuring range, nominal

±32 mV/V [corresponds to ±64,000 µε at K=2]

1000 ±128 Ω

±8 mV/V [corresponds to ±16,000 µε at K=2]

1000 ±32 Ω

±4 mV/V [corresponds to ±8,000 µε at K=2]

1000 ±16 Ω

±2 mV/V [corresponds to ±4,000 µε at K=2]

1000 ±8 Ω

Measuring range, end value (FSV)

32 mV/V

128 Ω

8 mV/V

32 Ω

4 mV/V

16 Ω

2 mV/V

8 Ω

Measuring range, technically usable

±34.359... mV/V

±8.589... mV/V

±4.294... mV/V

±2.147... mV/V

PDO resolution

24 bit (including sign)

PDO LSB (Extended Range)

0.128 ppm
4.096 nV/V

0.128 ppm
1.024 nV/V

0.128 ppm
0.512 nV/V

0.128 ppm
0.256 nV/V

PDO LSB (Legacy Range)

0.119… ppm
3.814.. nV/V

0.119… ppm
0.9535 nV/V

0.119… ppm
0.47675 nV/V

0.119… ppm
0.238375 nV/V

Basic accuracy: Measuring deviation at 23°C, with averaging, typ. 2) 6)

without Offset

< ±0.02 %FSV
< ±200 ppmFSV
< ±6.4 µV/V

< ±0.065 %FSV
< ±650 ppmFSV
< ±5.2 µV/V

< ±0.13 %FSV
< ±1300 ppmFSV
< ±5.2 µV/V

< ±0.26 %FSV
< ±2600 ppmFSV
< ±5.2 µV/V

incl. Offset

< ±0.1 %FSV
< ±1000 ppmFSV
< ±32 µV/V

< ±0.4 %FSV
< ±4000 ppmFSV
< ±32 µV/V

< ±0.8 %FSV
< ±8000 ppmFSV
< ±32 µV/V

< ±1.6 %FSV
< ±16000 ppmFSV
< ±32 µV/V

Extended basic accuracy: Measuring deviation at 0…55°C, with averaging, typ. 2) 6)

without Offset

< ±0.1855 %FSV
< ±1855 ppmFSV
< ±59.4 µV/V

< ±0.6975 %FSV
< ±6975 ppmFSV
< ±55.8 µV/V

< ±1.3945 %FSV
< ±13945 ppmFSV
< ±55.8 µV/V

< ±2.7885 %FSV
< ±27885 ppmFSV
< ±55.8 µV/V

incl. Offset

< ±0.2205 %FSV
< ±2205 ppmFSV
< ±70.6 µV/V

< ±0.8415 %FSV
< ±8415 ppmFSV
< ±67.3 µV/V

< ±1.683 %FSV
< ±16830 ppmFSV
< ±67.3 µV/V

< ±3.366 %FSV
< ±33660 ppmFSV
< ±67.3 µV/V

Offset/Zero point deviation (at 23°C) 4)

EOffset

< 980 ppmFSV

< 3940 ppmFSV

< 7880 ppmFSV

< 15760 ppmFSV

Gain/scale/amplification deviation (at 23°C)

EGain

< 105 ppm

< 305 ppm

< 610 ppm

< 1220 ppm

Non-linearity over the whole measuring range

ELin

< 165 ppmFSV

< 560 ppmFSV

< 1120 ppmFSV

< 2240 ppmFSV

Repeatability, over 24 h, with averaging

ERep

< 25 ppmFSV

< 120 ppmFSV

< 240 ppmFSV

< 480 ppmFSV

Common-mode rejection ratio (without filter) 3)

tbd.

tbd.

tbd.

tbd.

Common-mode rejection ratio (with 50/60 Hz FIR filter) 1) 3)

tbd.

tbd.

tbd.

tbd.

Temperature coefficient, typ.

TcGain

< 13 ppm/K

< 25 ppm/K

< 50 ppm/K

< 100 ppm/K

TcOffset

< 60 ppmFSV/K
< 1.92 µV/V/K

< 230 ppmFSV/K
< 1.84 µV/V/K

< 460 ppmFSV/K
< 1.84 µV/V/K

< 920 ppmFSV/K
< 1.84 µV/V/K

Largest short-term deviation during a specified electrical interference test

tbd. %FSV

 

tbd. %FSV

 

tbd. %FSV

 

tbd. %FSV

 

Input impedance ±Input 1

Differential

tbd.

tbd.

tbd.

tbd.

CommonMode

tbd.

tbd.

tbd.

tbd.

Input impedance ±Input 2

3-wire

No usage of this input in this mode

Differential

tbd.

tbd.

tbd.

tbd.

CommonMode

tbd.

tbd.

tbd.

tbd.

Noise (preliminary data):

Measurement mode

Measuring bridge/StrainGauge SG 1/4-bridge 1 kΩ 2/3-wire

 

32 mV/V

8 mV/V

4 mV/V (comp.) 5)

2 mV/V (comp.) 5)

Noise (without filtering, at 23°C)

ENoise, PtP

350.0 ppmFSV
2734 digits
11.2 µV/V

< 820.0 ppmFSV
< 6406 digits
< 6.56 µV/V

< 1640.0 ppmFSV
< 12813 digits
< 6.56 µV/V

< 3280.0 ppmFSV
< 25625 digits
< 6.56 µV/V

ENoise, RMS

70.0 ppmFSV
547 digits
2.24 µV/V

< 140.0 ppmFSV
< 1094 digits
< 1.12 µV/V

< 280.0 ppmFSV
< 2188 digits
< 1.12 µV/V

< 560.0 ppmFSV
< 4375 digits
< 1.12 µV/V

Max. SNR

83.1 dB

> 77.1 dB

> 71.1 dB

> 65.0 dB

Noisedensity@1kHz

0.03 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 13:

< 0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 14:

< 0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 15:

< 0.02 Measurement SG 1/4 bridge (quarter-bridge) 2/3-wire connection 16:

Noise (with 50 Hz FIR filter, at 23°C) 1)

ENoise, PtP

85.0 ppmFSV
664 digits
2.72 µV/V

< 48.0 ppmFSV
< 375 digits
< 0.38 µV/V

< 96.0 ppmFSV
< 750 digits
< 0.38 µV/V

< 192.0 ppmFSV
< 1500 digits
< 0.38 µV/V

ENoise, RMS

14.0 ppmFSV
109 digits
0.45 µV/V

< 8.0 ppmFSV
< 63 digits
< 0.06 µV/V

< 16.0 ppmFSV
< 125 digits
< 0.06 µV/V

< 32.0 ppmFSV
< 250 digits
< 0.06 µV/V

Max. SNR

97.1 dB

101.9 dB

> 95.9 dB

> 89.9 dB

1) the 50/60 Hz filter setting must be selected via the settings in the CoE depending on the local mains frequency (50 or 60 Hz); the respective nominal mains frequency then applies as the measuring point for common mode rejection or crosstalk.

2) In real bridge measurement, an offset adjustment is usually carried out after installation. The given offset specification of the box module is therefore practically irrelevant. Therefore, specification values with and without offset are given here. In practice, the offset component can be eliminated by the functions Features and also Features of the box module or in the controller by a higher-level tare function. The offset deviation of a bridge measurement over time can change, therefore Beckhoff recommends a regular offset adjustment or careful observation of the change.

3) Values related to a common mode interference between SGND and internal ground.

4) The offset specification does not apply to 2-wire operation, since the offset is increased on the device side. Therefore, a system-side offset adjustment is recommended, see Tare- or ZeroOffset function. The final targeting basic acuuracy within the 2-wire operation is mainingly dependent by the quality of this system-side offset adjustment.

5) The channel measures electrically to 8 mV/V, but displays its measured value scaled to 2 or 4 mV/V. The Compensated function facilitates measurement of low levels even with high offset.

6) Calculated value according to the equation for estimating usability at the given ambient temperature point or estimating usability over the specified ambient temperature range in operation (Tambient) as stated in chapter "General information on measuring accuracy/measurement uncertainty". In real use, for example at a relatively constant ambient temperature Tambient, a lower (better) achievable uncertainty is attained. A specific calculation according to chapter "General information on measuring accuracy/measurement uncertainty" is recommended, especially if the instrument allows a wider ambient temperature range in operation than 0...55 °C.

Notice

Transition resistances of the connection contacts

The transition resistance values of the connection contacts affect the measurement. The measuring accuracy can be further increased by a user-side adjustment with the signal connection plugged in.

The temperature sensitivity of the box module and thus of the measurement setup can be reduced if an external, more temperature-stable supplementary resistor is used for operation of the box module in half-bridge or even full-bridge mode instead of the internal supplementary resistor for quarter-bridge mode.