EK1322 - Configuration by means of the TwinCAT System Manager

TwinCAT tree

Enter the EK1322 EtherCAT P extension as an EtherCAT device in the TwinCAT System Manager in Config mode under Devices. Any Terminals already connected to the network can also be read. This will cause all the Bus Couplers with Bus Terminals and their configurations to be loaded. You can then adapt these to meet your requirements.

EK1322 - Configuration by means of the TwinCAT System Manager 1:
TwinCAT tree EK1322

Meaning of the PDO identifier

PDO identifier

Typ

State

Description

Status UP (Undervoltage)

Bit

0

Peripheral voltage for Actors UP >= 19.4 V, no overload/ no case of shortcut

1

Peripheral voltage for Actors UP < 19.4 V or overload/ case of shortcut (output current > 3 A)

Status US (Undervoltage)

Bit

0

System- and Sensor supply US >= 19.4 V, no overload/ no case of shortcut

1

System- and Sensor supply US < 19.4 V or overload/ case of shortcut (output current > 3 A)

WcState

Bit

0/1

Each datagram of the device indicates its processing state here. This allows monitoring for correct process data communication.

InputToggle

Bit

0/1

Toggles whenever new valid EtherCAT telegram was received

State

UINT

-

Status display of the “EtherCAT state machine” (see State, Online tab)

 

To add a EtherCAT P device to one of the two ports of the junction, right - click on the device in the Tree in the subsequently opened context menu "Add New Item...":

EK1322 - Configuration by means of the TwinCAT System Manager 2:

In the window that opens therefore, the component to be inserted and the respective port (X1 or X2) on the right side can be selected:

EK1322 - Configuration by means of the TwinCAT System Manager 3:
Add a EtherCAT P device to EK1322 in the TwinCAT tree

EtherCAT P tab

From TwinCAT 3 Build 4020 TwinCAT has the tab “EtherCAT P”. This tab contains a planning tool to calculate voltages, currents and cable lengths of EtherCAT P system. The figure below shows the tab EtherCAT P when no device is connected to the junction device (A).

EK1322 - Configuration by means of the TwinCAT System Manager 4:
Tab EtherCAT P: No device connected to junction device

Is a device connected to the junction device (A), the number/letter of the ports are displayed (see figure below, B).

EK1322 - Configuration by means of the TwinCAT System Manager 5:
Tab EtherCAT P: One device connected to junction device

Are three devices connected to the three ports of the junction device (A), the ports are displayed (B) as shown in the figure below.

EK1322 - Configuration by means of the TwinCAT System Manager 6:
Tab EtherCAT P: Three devices connected to junction device

How you can see the topology of your EtherCAT P system in TwinCAT, is described here.

Port

Identification of the ports with numbers / letters as described before

Wire Gauge

Selection of the wire cross-sectional area of the cable which is to be used

AWG 22 = 0.34 mm²

AWG 24 = 0.22 mm²

AWG 26 = 0.14 mm²

EK1322 - Configuration by means of the TwinCAT System Manager 7:

Length (m)

Indication of the cable length which is to be used

Check EtherCAT P system

At least one device is connected to the controller, the connected EtherCAT P system can be checked.

Type

Listing of two voltages: Box supply US, Auxiliary voltage UP

Actual Voltage (V)

The respective voltage at which the system is powered, can be entered manually. The default setting is 24.00 V.

Min. Voltage (V)

The minimum voltage is preset by the device and described in the ESI file. The EtherCAT P system is to be interpreted after this voltage. It is valid not to fall short this voltage.

Internal Load (A)

The current which consume the device is read from the ESI file of the respective box.

Load (A)

The total consumption of the connected sensors / actuators at the device can be specified here,e.g. 100 mA.

Load Type

The characteristic of the load which is connected to the devices can be selected here. Which of the three options is right for the connected load (Sw regulator, LDO, Resistor), must be taken from the datasheet. In case of doubt please select the default value “Sw Regulator”.

Sw Regulator: Switching regulators, consume more energy and therefore require an efficient power supply.

LDO: Low drop voltage regulator, the energy demand is often small and the heat dissipation is not a problem, e.g. proximity sensor.

Resistor: electronic, passive components e.g. relay, coil

EK1322 - Configuration by means of the TwinCAT System Manager 8:

If you click on the button “Check EtherCAT P System”, all devices that are attached to your TwinCAT tree are listed as shown in the following figure.

EK1322 - Configuration by means of the TwinCAT System Manager 9:
Check EtherCAT P System

Check US, Check UP

Selecting which of the two voltages is to be checked.

Name

Designation of the in TwinCAT tree attached devices.

Supply Voltage (V)

Voltage at which the device is provided. For device 1, the voltage can be entered manually.

Min Voltage (V)

See description above.

Input Resistance (Ω)

Input resistance, which is calculated over the cable length and cable cross-section.

Current (A)

Display for the current.

Load (A)

See description above.

Cable Length (m)

The used cable length must be entered manually.

Wire Gauge

See description above.

Example with problem case and troubleshooting

The following figure shows the planning of the EtherCAT P system without a problem. All voltages in the column “Supply Voltage (V)” are highlighted in green.

EK1322 - Configuration by means of the TwinCAT System Manager 10:
Check EtherCAT P system without problem

The following figure shows the planning of the EtherCAT P system with a problem. The “Supply Voltage (V)” of Box 5 drops below the “Min. voltage (V)”. The corresponding field is highlighted in red. The error occurs because longer cables (adjustable in Cable Length (m)) and also AWG 24 instead of AWG 22 cables (adjustable in Wire Gauge) be used.

EK1322 - Configuration by means of the TwinCAT System Manager 11:
Check EtherCAT P System with problem

This area offers the following three options to adjust the system so that there is no error:

Provide a higher voltage: There are max. 28.8 V possible.

Use an EtherCAT P cable with a larger wire cross sectional area (AWG 22 instead of AWG 24).

New voltage feed.

State, "Online" tab

Indicates the online status of the terminal.

EK1322 - Configuration by means of the TwinCAT System Manager 12:
State, "Online" tab

Value

Description

0x___1

Slave in 'INIT' state

0x___2

Slave in 'PREOP' state

0x___3

Slave in 'BOOT' state

0x___4

Slave in 'SAFEOP' state

0x___8

Slave in 'OP' state

0x001_

Slave signals error

0x002_

Invalid vendorId, productCode... read

0x004_

Initialization error occurred

0x010_

Slave not present

0x020_

Slave signals link error

0x040_

Slave signals missing link

0x080_

Slave signals unexpected link

0x100_

Communication port A

0x200_

Communication port B

0x400_

Communication port C

0x800_

Communication port D

Topology of the EtherCAT P system

You can view the topology of your EtherCAT P system, as described in the figure below:

A: Click in the TwinCAT tree on „Device1 (EtherCAT)“

B: Click on tab „EtherCAT“

C: Click on button „Topology“

D: The topology of your EtherCAT P system is displayed. Here as example: Three devices are connected to the three ports of the distributor device.

EK1322 - Configuration by means of the TwinCAT System Manager 13:
Topology of the EtherCAT P system