Curved rails

Curved rails 1:
►Grease the support surfaces 1 and 2 of the curved rail 3 with Vaseline
Curved rails 2:
►Insert locating pins 1 and 2 into the curved rail 3
Curved rails 3:
►Insert locating pins 1 and 4 into the guide rails
►Push seals 2 and 3 with the pre-cut edge downwards onto the locating pins
Curved rails 4:
►Push curved rail 2 onto the curved module 3 up to a distance 1 of approx. 30 mm
Curved rails 5:
►Guide seal 2 around the curved module 3 from top to bottom
►Press seal into the groove between curved module and curved rail 1 and 4 with your fingernail
►Guide the seal on the other side of the system around the curved module in the same way
Curved rails 6:
►Press seal 1 into the groove 2 between guide rail and the straight modules with your fingernail
►To facilitate mounting, lift or move the guide rail slightly
►Continue pressing the seal in up to the end of the guide rail
►Mount the seal on the other side of the system in the same way
Curved rails 7:
►Screw in the screws 1 of the guide rail hand tight in order to fix the seals 2 on both sides of the system
Curved rails 8:
►Grease seals 2 between guide rail and curved rail 1 and 3 on both sides of the system with Vaseline
Curved rails 9:
►Push curved rail 1 carefully onto curved module 2
►Make sure that the seal remains in place
Curved rails 10:
►Screw the screw with sealing ring 2 in the center of the curved rail hand tight in order to press the curved rail completely against the curved module
►Then screw in the other screws with sealing rings 1 and 3 hand tight
Curved rails 11:
►Loosen the fixed screws 1 in the upper guide rail somewhat in order to mount the ends of the seals
►Mount the second curved rail with seals in the same way

The ends of the seals overlap at the starting points.

Curved rails 12:
►Cut diagonally through both ends 2 of the overlapping seals 1 and 3 with a cutting tool

A scalpel or a hobby knife, for example, is a suitable cutting tool.

►Cut the seal on the other side of the system to length in the same way
►Loosen the screws in the upper guide rail somewhat in order to glue the seals
Curved rails 13:
►Apply adhesive to one end 1
►Press the end into the groove in order to glue the two ends together
►Remove surplus adhesive with a lint-free cloth
►Glue the seal on the other side of the system in the same way
►Tighten the screws in the upper guide rail hand tight again

Completion of the assembly

Curved rails 14:
►Screw all screws in the machine bed tight
►Observe tightening torques:

Components

Tightening torque [Nm]

Screws, M5 x 20

8

Curved rails 15:
►Screw all screws on the guide rails of the entire system tight
►Observe tightening torques:

Components

Tightening torque [Nm]

Screws, M4 x 45

6

Curved rails 16:
►Screw all screws on the electrical interfaces of the entire system tight
►Observe tightening torques:

Components

Tightening torque [Nm]

Screws, M4 x 12

3

Curved rails 17:
►Cut off the overhanging part of the seal 1 flush to the rail with a cutting tool

A scalpel or a hobby knife, for example, is a suitable cutting tool.

►a scalpel or hobby knife
►Cut all further seals to length in the same way