Removing the guide rollers

Notice

Follow the correct sequence when removing the guide rollers

Disassemble the guide rollers from the outside to the inside as described below.

If you disassemble the guide rollers in a different sequence, this may result in damage to the mover and additional time expenditure.

Disassembly sequence of the guide rollers

Sequence

Name

Number of items

A

Cylindrical guide roller 22 mm, with shoulder bolt M4 x 20 [2]

4

B

Cylindrical guide roller 25 mm, with bearing pin D5 x 23 [1]

2

For more information on the position of the guide rollers, see the chapter Arrangement of the guide rollers on the mover.

Removing the guide rollers 1:
►Pierce the sealing plug [1] and lever it out of the mover housing
Removing the guide rollers 2:
►Hold the shoulder bolt [1] of the roller [2] with the Torx key
►Remove nut [3]








Notice

Avoid jamming the shoulder bolt in the mover housing

Pull the shoulder bolt straight out of the mover housing to avoid jamming.

Tilting of the shoulder bolt can result in damage to the mover housing and additional time requirement.

Removing the guide rollers 3:
►Pull the shoulder bolt [1] with roller [2] and adjusting washer [3] straight out of the mover housing and remove to the side
►Disassemble the upper guide rollers in the same way

Notice

Avoid jamming the bearing pin in the mover housing

Use a pin punch [+] to push the bearing pin straight out of the mover housing to prevent it from jamming.

Tilting of the bearing pin can result in damage to the mover housing and additional expenditure of time.

Removing the guide rollers 4:
►Loosen the set screw [1] with a hexagon bit [+]
►Insert the pin punch [2] through the opening [3] in the mover housing
Removing the guide rollers 5:
►Push the bearing pin [1] straight out of the mover housing by pressing the pin punch [2] and remove it to the side
►Remove the roller [3] from the mover housing to the side
►Disassemble the second lower roller in the same way