Functions

The KL2535 and KL2545 pulse-width current terminals include an integrated PWM output stage (up to 175 W) in a very compact design.

General functions

Enable/Readiness for operation

The enable bit CB1.5 in the control byte must be set in order to activate the output stage. If the terminal is not subject to an error at this time, it acknowledges the command by setting the ready bit, SB1.4, in the status byte

Setting/deleting the position (KL2545 only)

The current position value of the encoder can be set or deleted by the user. Register R1 is the reference for this. A rising edge at bit CB1.1 sets the current position, and the acknowledgement is provided through status bit SB1.1.

Latch functions

The internal encoder offers the option of registering a latch event. A latch event can be generated via the digital input signals.

The terminal response to the latch events is activated as follows:

Once the user has enabled the function, during the next latch event, the terminal saves the current position value and indicates this by setting status bit SB1.2. Reading out the latch value must be started by setting CB1.4; this will map the latch value into the DataIN process data (the terminal indicates this through status bit SB1.3).

Functions 1:

Enable for latch values

The enable that was set previously must be retained while reading out the latch value. The latch values are lost if the enable is removed!

Digital inputs

The digital inputs are mapped into the status byte in bit SB1.0.

Error indication

The terminal offers the user a variety of diagnostic options. These messages are divided into hardware warnings and hardware errors.

Hardware warnings

When one of the following warning occurs, bit SB1.5 (Warning) is set in the status byte.

Hardware error

If one of the following errors occurs, the load is de-energized and bit SB1.6 (Error) is set in the Status byte.

If an error occurs, it first has to be rectified and subsequently acknowledged and thus cancelled by setting bit CB1.6 in the control byte.

Dithering

Feature bit R32.5 and control bit CB1.0 must be set to activate the dither.
The purpose of this function is to eliminate magnetization effects. Dithering involves modulating a rectangular signal on top of the actual output value. The configuration required for this depends a lot on the particular application. It must be determined with the aid of the characteristic data of whatever actuator is connected.

The following parameters can be set:

Name

Register

Value range

Description

Frequency - f

R37

10 Hz to 500 Hz

The frequency of the rectangular signal; the resolution of the setting is 1 Hz.

Amplitude - i

R38

0% to 100%

The amplitude of the rectangular signal; the resolution is 1% (with reference to the output current that has been set in register R36)

Switch-off ramp - t

R39

0 ms to 32767 ms

When switched on, the dither signal jumps immediately to the amplitude set in R38. When switched off, the signal is attenuated linearly over the time configured here; the resolution is 1 ms.

Functions 2:
Frequency - f / Amplitude - i
Functions 3:
Switch-off ramp - t

Valve curve

Feature bit R32.4 must be set in order to activate the valve curve.

The following parameters can be set:

Name

Register

Value range

Description

Overlap threshold value - x1

R40

0 to 1000

The overlap range ends at this process data value; the resolution is 0.1% (as a fraction of 32767)

Overlap output value - y1

R41

0 to 1000

The maximum output current in the overlap region; the resolution is 0.1% (with reference to the output current that has been set in register R36)

Bend compensation -threshold value- x2

R42

0 to 1000

The bend compensation range ends at this process data value; the resolution is 0.1% (as a fraction of 32767)

Bend compensation - output value - y2

R43

0 to 1000

The maximum output current in the bend compensation region; the resolution is 0.1% (with reference to the output current that has been set in register R36)

Area compensation - threshold value - x3

R44

0 to 1000

The area compensation region ends at this process data value; the resolution is 0.1% (as a fraction of 32767)

The characteristic curve is divided into four regions:

I

Overlapping

II

Bend compensation

III, III'

Area compensation

IV

End region

Functions 4:
Valve curve

Process data ramps

Feature bit R32.6 must be set in order to activate the process data ramps.
This function offers the facility for automatically changing the output current from the current process data value to the new one up or down along a linear ramp. The values of registers R45 and R46 here are related to the entire process data range, i.e. from 0 to 32767.

The following parameters can be set:

Name

Register

Value range

Description

Rising ramp - t1

R45

0 to 32767 ms

The time, t1, required for the process data value to rise from 0 to 32767 (resolution: 1 ms).

Falling ramp - t2

R46

0 to 32767 ms

The time, t2, required for the process data value to fall from 32767 to 0 (resolution: 1ms).

Functions 5:
Process data ramps