Notes for installation and commissioning

Notes for installation and commissioning 1:

The accuracy of the TC temperature measurement is directly influenced by the cold junction measurement. Please note the following design guidelines!

  • Use high-quality PT1000 thermocouples with low tolerance and position them very close to the TC connection on the "backplane" (or other position where the cold junction is located).
  • Parasitic resistances in the RTD circuit, such as poor connections or long cables, should be avoided; approx. +3 Ω → +1°C applies.
  • Covering the signal lines with SGND on both sides improves immunity to EMC interference.
  • Avoid excessive external heating (e.g. near transformers) or cooling (e.g. air flow) of the PT1000 sensor, which lead to a significant temperature difference between the sensor and the connector of the TC elements.
  • The cable can be adjusted using the indices

Notes on measuring the cold junction temperature

The measurement and calculation of the correct temperature with TC elements requires the additional measurement of the so-called cold junction temperature (CJC). The cold junction temperature is measured by two RTDs. These are positioned very close to the thermocouple connection on the "backplane" (setting the TC material copper).

Notes for installation and commissioning 2:
TC/ RTD connections on the "backplane"

Examples:

1. An isothermal block → all TC connections on the "backplane" are located close together in one place and therefore have the same temperature:
Notes for installation and commissioning 3:
An isothermal block
2. Two isothermal blocks with different temperatures and each with its own RTD:
3. If there is a temperature gradient across the connected connections of the TCs,
Notes for installation and commissioning 4:
Temperature gradient across the connected connections of the TCs
4. If necessary, the TC channels can be routed to two different TC connectors. Follow the rules mentioned above!
Notes for installation and commissioning 5:
Routing of the TCs to two different TC connectors using the example of EJ3318

Setting the cold junction compensation

intern RTD Ch1 is set for each channel, the assignment can be selected separately for each channel in index 0x80n0:0C (n=0: channel 1 ... n=7: channel 8, depending on the number of channels).

Notes for installation and commissioning 6:
TC Settings using the example of channel 1, index 0x8000:0C
Notes for installation and commissioning 7:
CJC selection dialog

Name

Value

Description

intern RTD Ch1

0dec

Cold junction compensation is carried out via intern RTD Ch.1 of the module (default).

no

1dec

Cold junction compensation is not active.

extern procecssdata (1/10°C)

2dec

Cold junction compensation is carried out via the process data 0x160n (n=0: channel 1 ... n=7: channel 8, depending on the number of channels). These must then be mapped via the PDO assignment.

intern RTD Ch2

3dec

Cold junction compensation is carried out via intern RTD Ch.2 of the module.

Other settings:

  1. Filter: the index 0x8000:15 applies to all channels, pre-set 50 Hz
  2. Index 0x80n0:19 - Setting the TC element separately for each channel