Commissioning the AX8820

The AX8820 universal regenerative unit can be integrated into both an AX5000 system and an AX8000 system. It cannot be integrated into several DC links.

Like other Beckhoff products, it is configured in the TwinCAT 3 XAE development environment and requires an EtherCAT connection. The AX8820 is fully functional if the EtherCAT connection is interrupted. The parameter settings are also saved in the EEPROM of the AX8820 by activating a configuration.

The AX8820 can also be operated as a stand-alone device with the default settings without further configuration.

Default settings

Commissioning the AX8820 1:

The default settings can be found in the PSM Backup parameters object and are stored in the device's EEPROM. They are used in stand-alone operation. These parameters can only be changed in PreOp mode.

Configuration in TwinCAT

The following instructions describe the configuration in TwinCAT for commissioning the AX8820 with an AX5000. Proceed as follows:

Establish an EtherCAT connection to the AX8820
Create a project in the Solution Explorer or open an existing project
Commissioning the AX8820 2:

A scan automatically finds the AX8820 when EtherCAT communication is established and adds it to the project. Alternatively, you can add the AX8820 manually when EtherCAT communication is established.

Perform a scan

or

Manually add the AX8820 to the I/O configuration
Commissioning the AX8820 3:

A TwinCAT Drive Manager 2 project is required for further configuration of the AX8820.

Add a TwinCAT Drive Manager 2 project to the TwinCAT Solution

Quick initial configuration

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Commissioning the AX8820 4:

The Search drives... window opens automatically and starts a dialog for a quick initial configuration of the drive components.

In the drop-down menu, select the EtherCAT master to which the AX8820 is connected
Click Ok
Commissioning the AX8820 5:

The drive components connected to the EtherCAT segment are listed.

In the Search drives... dialog box, select the Scan motor in PreOP checkbox to automatically scan connected motors with an electronic nameplate.
Confirm the Search drives... dialog box with the Continue button to execute the scan
Commissioning the AX8820 6:

Scan of the connected motors

If servo drives are found, the electronic nameplate of the connected motors can be scanned. The read motor parameters are automatically transferred to the configuration. The scanned motors are displayed in green.

Commissioning the AX8820 7:
In the Search drives... dialog box, confirm the transfer of the drive components found to the TwinCAT Drive Manager 2 project with Ok
Commissioning the AX8820 8:

The view jumps back to the TwinCAT Solution.

Commissioning the AX8820 9:

After the scan, all drive components found are listed under the ­TwinCAT Drive Manager 2 project node.

Double-click on the AX8820 in the list to display the Basic settings tab
Commissioning the AX8820 10:

The standard view of the AX8820 universal regenerative unit is the Basic settings tab, which is used for further configuration.

Click the Select button in the DC link connection section to specify the DC link connection
In the Select the DC Link connection of Box ... dialog box, select the corresponding DC link connection to the connected servo drive
Click Ok.
Commissioning the AX8820 11:

DC link connection to another system

It is possible to select an DC link connection to an AX8000 system, provided the system is in the same EtherCAT network. However, only one connection to an AX5000 or AX8000 can be established.

Commissioning the AX8820 12:

Graphical illustration

Commissioning the AX8820 13:

After selecting the Basic Settings, the DC link connection to the selected device and the energy management are displayed graphically in the section:

Advanced Settings

Commissioning the AX8820 14:

Further settings can be made in four sections in the Advanced tab.

The Parameter list section is used to set advanced parameters such as the switch-on thresholds, the power factor and the compensation mode.

Setting the advanced parameters if necessary

Additional process data

Commissioning the AX8820 15:

The current performance data of the AX8820 can be recorded for diagnostic purposes, e.g. with the TwinCAT Scope View, or analyzed in the PLC. The corresponding process data to be provided for this purpose is selected in the Process data section.

Select the process data to be displayed via the checkbox

Activation of the configuration

Commissioning the AX8820 16:

The selected settings take effect when the configuration is activated. The parameter settings are also saved in the EEPROM of the AX8820 by activating the configuration. The AX8820 is fully functional if the EtherCAT connection is interrupted.

Activating the configuration