BECKHOFF Fieldbus Components: Mounting and wiring

Installation on mounting rails

ELxxxx, KLxxxx - Installation on mounting rails 1:
WARNING
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the Bus Terminals!

Assembly

ELxxxx, KLxxxx - Installation on mounting rails 2:

The Bus Coupler and Bus Terminals are attached to commercially available 35 mm mounting rails (DIN rails according to EN 60715) by applying slight pressure:

  1. First attach the Fieldbus Coupler to the mounting rail.
  2. The Bus Terminals are now attached on the right-hand side of the Fieldbus Coupler. Join the components with tongue and groove and push the terminals against the mounting rail, until the lock clicks onto the mounting rail.
    If the Terminals are clipped onto the mounting rail first and then pushed together without tongue and groove, the connection will not be operational! When correctly assembled, no significant gap should be visible between the housings.
ELxxxx, KLxxxx - Installation on mounting rails 3:
Note
Fixing of mounting rails
The locking mechanism of the terminals and couplers extends to the profile of the mounting rail.
At the installation, the locking mechanism of the components must not come into conflict with the fixing bolts of the mounting rail.
To mount the mounting rails with a height of 7.5 mm under the terminals and couplers, you should use flat mounting connections (e.g. countersunk screws or blind rivets).

Disassembly

ELxxxx, KLxxxx - Installation on mounting rails 4:

Each terminal is secured by a lock on the mounting rail, which must be released for disassembly:
  1. Pull the terminal by its orange-colored lugs approximately 1 cm away from the mounting rail. In doing so for this terminal the mounting rail lock is released automatically and you can pull the terminal out of the bus terminal block easily without excessive force.
  2. Grasp the released terminal with thumb and index finger simultaneous at the upper and lower grooved housing surfaces and pull the terminal out of the bus terminal block.

Connections within a bus terminal block

The electric connections between the Bus Coupler and the Bus Terminals are automatically realized by joining the components:

ELxxxx, KLxxxx - Installation on mounting rails 5:
Note
Power Contacts
During the design of a bus terminal block, the pin assignment of the individual Bus Terminals must be taken account of, since some types (e.g. analog Bus Terminals or digital 4-channel Bus Terminals) do not or not fully loop through the power contacts.
Power Feed Terminals (KL91xx, KL92xx or EL91xx, EL92xx) interrupt the power contacts and thus represent the start of a new supply rail.

PE power contact

The power contact labeled PE can be used as a protective earth. For safety reasons this contact mates first when plugging together, and can ground short-circuit currents of up to 125 A.

ELxxxx, KLxxxx - Installation on mounting rails 6:

ELxxxx, KLxxxx - Installation on mounting rails 7:
Attention
Possible damage of the device
Note that, for reasons of electromagnetic compatibility, the PE contacts are capacitatively coupled to the mounting rail. This may lead to incorrect results during insulation testing or to damage on the terminal (e.g. disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V).

For insulation testing, disconnect the PE supply line at the Bus Coupler or the Power Feed Terminal! In order to decouple further feed points for testing, these Power Feed Terminals can be released and pulled at least 10 mm from the group of terminals.

ELxxxx, KLxxxx - Installation on mounting rails 8:
WARNING
Risk of electric shock!
The PE power contact must not be used for other potentials!