PLC-ANALYZER pro 6

PLC-ANALYZER pro 6 by AUTEM is a software system for logic analysis and recording of measured values in PLC-controlled facilities. Acquisition, representation and evaluation of PLC signals such as input, output, flags, timer, counter, data of data blocks, is now very easy. In addition, video data can also be recorded synchronously with the PLC process data (Videotrack module).

Fields of application

• Failure diagnosis
• Detecting and localizing of sporadic errors
• Cycle time optimization
• Long-term recording of measured values
• System documentation, TPM/OEE, EU-Machinery directive
• Condition monitoring | Predictive maintenance
• Warranty: incorruptible clarification
• Quality assurance
• Installation, development, maintenance

Live display allows the observation of the signal waveform in real time. Analysis and evaluation can already be carried out at the time of recording. In addition to long-term recording, trigger conditions can be specified for the acquisition of particular events. This allows rarely occurring sporadic errors to be specifically recorded for later analysis.

PLC-ANALYZER pro 6 has the decisive advantage of recording process data via standardized PLC interfaces.

A programming device or notebook, that is connected for the purpose of programming the PLC, can be used for recoding process data without modification. By means of high-performance PLC drivers (in-house development) the PLC-ANALYZER pro 6 achieves sampling rates, which would not be possible with a OPC-UA-based solution.

The tiresome process of hooking up monitoring cables is now a thing of the past. Cycle-precise recording is attractive because of the complete acquisition of measured values in each PLC cycle. Up to 16 million variables from 250 signal sources can be recorded simultaneously.

PLC-ANALYZER pro 6 simplifies the signal selection by using symbol files or projects of the PLC programming software. Loading e.g. a TIA / STEP7 project makes all settings and variables immediately available. Symbols can also be imported directly from the TIA PLC.

The Videotrack module provides additional visual support for troubleshooting by video recording synchronous to the PLC signal acquisition. This is a great help for error analysis on machines and systems, since the mechanical situation can be viewed synchronously with the process data using the video frame.

The Virtual HMI module helps to clarify plant accidents involving human operators. The subsequent HMI visualization from recorded process data makes it easier to detect possible operating errors. The HMI visualization can also take place live during the recording.

By using the measurement interface AD_USB-Box^® external voltage and current signals, which are not available in the PLC, can also be recorded. This is also very helpful in case of the demand of capturing I/Os from PLCs, for which a specific PLC driver is not available.

For a direct integration of PLC-ANALYZER pro 6 in the facility, AUTEM offers the ultra compact BLACKBOX 4 Edge. This mini industrial PC allows autarkic process data archiving over long periods of time. Thanks to numerous remote connection possibilities - 4G LTE-Modem, WAN, LAN - the BLACKBOX 4 Edge is ideally suitable for machine remote service.

PLC-ANALYZER pro 6 is an indispensable tool for fault diagnosis, maintenance, predictive maintenance, plc programming, plant documentation or cycle time optimization.

With the BLACKBOX 4 Edge, AUTEM offers an ultra-compact system for PLC process data recording, monitoring and remote maintenance of machines and systems based on the PLC-ANALYZER pro 6. The industrial PC can be easily integrated thanks to its small dimensions.

The BLACKBOX 4 Edge can continuously record and archive process data over a very long period of time. In addition, video data can also be recorded synchronously with the PLC process data (Videotrack module).

Fields of application

• Long term recording
• Failure diagnosis
• Objective control of operating parameters
• Warrenty: incorruptible clarification
• Clarification of plant shutdowns
• Condition monitoring | Predictive maintenance
• Quality assurance
• Batch control
• Remote maintenance

After power-on, the BLACKBOX 4 Edge automatically starts signal recording and then runs autonomously.

For manufacturers and users of machines and plants this form of continuous recording is very advantageous. It is used in particular for troubleshooting and for documenting the operating behaviour and running of the plant. Maintenance, construction and quality assurance receive valuable information.

The stored data also serve as incorruptible evidence in the investigation of causes and analysis of malfunctions and the clarification of warranty issues.

Ideally, the machine manufacturer equips his system with BLACKBOX 4 Edge right from the factory in order to have immediate access to all important process data in the event of a fault. The BLACKBOX 4 Edge can also be used as a condition monitoring system for predictive maintenance.

Communication with the PLC is via the paths supported by the PLC-ANALYZER pro 6, e.g. TCP/IP PROFINET, PROFIBUS, PG interface, Modbus+ or OPC UA. Process data can be acquired simultaneously from several PLCs.

The optionally available AD_USB-Box^® also allows the acquisition of external electrical measured values that are not available in the PLC.

The BLACKBOX 4 Edge can be installed permanently or temporarily in the system. Locally or remotely, you can access the recorded data for further analysis at any time - even during ongoing recording. With the optional Virtual HMI module, which allows subsequent HMI visualization from recorded process data, operator errors - e.g. in a crane - can be analyzed extremely elegantly. This is a particular aid in clarifying plant accidents.

The BLACKBOX 4 Edge is optimized for self-sufficient operation. An integrated watchdog ensures that the system automatically reboots in case of recording errors and continues recording. The operating status can be queried externally via potential-free contacts ("POWER-INDICATOR", "LIFE-INDICATOR", "ACTION-CONTACT"). Status messages can be transmitted automatically via SMS or e-mail.

The autarkic operation allows the uninterrupted signal recording over several years. When the SSD memory capacity is reached, the oldest signal file is automatically deleted to create storage space for new signal data (FIFO).

If required, a keyboard, mouse and display can be connected to the BLACKBOX 4 Edge. The multi connective system has connections for 2 x USB 3.0 and 2 x USB 2.0 as well as 2 x LAN port (Gigabit Ethernet). In addition, 2 x RS232 and 2 x DP display port are on board. Remote access via LAN connection from any PC is also particularly elegant. The necessary remote software and a suitable 3 m patch cable for direct connection are included in delivery. For remote access via the mobile network, the BLACKBOX 4 Edge can be equipped with an internal 4G LTE modem.

The BLACKBOX 4 Edge requires 24 Volt DC. The included power supply unit also allows operation at 100~240 Volt AC.